Uburyo bw'ubwenge bwo gukoresha ikoranabuhanga rya robotic rigenzurwa na Servo rikoresha ibyuma bitera inshinge

Uburyo bwo gukoresha ikoranabuhanga ry'ikoranabuhanga rya robotike rigenzurwa na Servo rikoresha amashami atatu (Three-Axis Servo-Controled Robotic Arm) Imashini yo Gutera Inshinges: Isesengura ry'imikorere n'impinduramatwara mu mikorere myiza

Mu nganda zikora imashini zikora imashini, "gusimbuza robo" byahindutse kuva ku ihame kugeza ku impamo. Nk'umufatanyabikorwa w'indashyikirwa w'imashini zikora imashini, urwego rw'ubwenge rw'imikoreshereze yazo rugena mu buryo butaziguye imikorere myiza y'umusaruro, ubwiza bw'umusaruro, n'ikiguzi cyo kubungabunga. Ugereranyije n'udupapuro dusanzwe dukoreshwa dukoresheje utubuto, ikoranabuhanga ry'ikoranabuhanga ry'ikoranabuhanga ry'ikoranabuhanga rya amaboko ya roboti ya servo igezweho ifite umurongo wa gatatu yibanda ku kureba, uburyo bwo gutondeka, no gukurikirana. Binyuze mu guhuza porogaramu na hardware, igera ku mpinduka kuva ku "bikorwa bidakora" ikagera ku "gutanga imbaraga zifatika." Iyi nkuru izasesengura byimbitse modules z'ingenzi z'iyi interface kugira ngo igufashe gusobanukirwa uburyo ubwenge burimo guhindura logique y'imikorere yo gukora injection molding.

Ubwa mbere, logique y'ingenzi y'igishushanyo mbonera cy'aho ukorera: Guhuza n'imiterere y'imashini

Mbere yo gusesengura imikorere, tugomba kubanza gusobanura igitekerezo: uburyo umukoresha w’icyuma gikoresha servo robotic arm cy’umurongo wa gatatu ku mashini zikoresha injection molding ntabwo ari uguhindura imiterere rusange y’inganda; ahubwo ni igishushanyo cyihariye gihuye cyane n’imiterere y’umusaruro w’injection molding: gusubiramo inshuro nyinshi, gukora neza, no guhinduranya ibintu byinshi. Ishingiro ryayo rigaragarira mu bintu bitatu:

Urwego rw'imikorere rworoshye cyane: Imashini zikoresha inshinge zishobora kurangiza ibikorwa by'ingenzi binyuze mu buryo bworoshye bwo kugenda nta bumenyi buhambaye bwo gukora porogaramu;

Amakuru asobanutse neza: Ibipimo by'ingenzi nk'umuvuduko w'igihe nyacyo, uburyo ibintu bihagaze neza, n'umuvuduko w'imikorere bigaragara hejuru, kandi amajwi adasanzwe ahita agaragara mbere y'andi mashusho;

Uburyo bwo guhuza imikorere bwa servo bugaragara: Uburyo bwo guhuza imiterere ya X/Y/Z, uko imiterere y'umutwaro ihagaze, n'uburyo bwo guhuza imikorere byerekanwa mu buryo bwihuse, bikarinda ko umusaruro unanirwa guterwa n'amakosa yo guhuza imiterere y'umurongo.

Hashingiwe kuri iyi logic, uburyo bwo gukora bufite ubwenge bukora imiterere y’imikorere y’ibice bitatu ya "igenzura ry’ibanze + igenzura ry’amakuru + imicungire y’inyongera," ikubiyemo inzira yose kuva ku ntangiriro y’umusaruro kugeza ku isuzuma ry’imikorere n’imicungire.

Icya kabiri, Isesengura ry'Ibikorwa by'Ishingiro: Uburyo bwuzuye bwo kumenya aho ibintu bigeze kuva ku "Imikorere" kugeza ku "Gutanga Imbaraga"

(I) Module y'ibanze yo kugenzura: "Ishingiro ry'imikorere" ryo kuyobora neza serivisi ya Three-Axis

Moduli y'ibanze yo kugenzura ni "ikigo cy'amabwiriza" cy'aho umurongo ukorera, gifitanye isano itaziguye n'uburyo moteri za servo zifite umurongo wa gatatu zikora neza n'umuvuduko w'imikorere yazo. Ni nacyo gice gikoreshwa cyane n'abakozi bo ku murongo w'imbere, kandi ahanini kirimo imikorere mito ikurikira:

A. Guhinduranya mu buryo butagoramye hagati y'uburyo bwakoreshejwe n'ubwakoreshejwe mu buryo bwikora

Uburyo bwo gukoresha intoki: Ku bintu nk'impinduka mu miterere no kuyikoresha, utubuto twa "Jog" na "Inch" ku rubuga rugenzura neza imikorere y'umurongo umwe (urugero, X-axis imbere n'inyuma, Z-axis hejuru na hasi). Imirongo y'aho umurongo uherereye igaragara mu gihe nyacyo (ku buryo bungana na 0.01mm), ikarinda guhurirana hagati ya Ukuboko kwa Robot n'imashini ikora imashini ikora imashini.

Uburyo bwikora: Nyuma yo gutangira, ukuboko kwa roboti gukora hakurikijwe porogaramu yateguwe. Interineti yerekana aho igikorwa cyo "gufata - gushyira - kugarura" gigeze mu gihe nyacyo. Ishyigikira imikorere ya "guhagarika" hamwe no "guhagarika byihutirwa" by'ako kanya. Guhagarara byihutirwa bihita bibika imikorere iriho ubu, bikuraho ko hakenewe kongera gukoreshwa nyuma yo gusubukurwa.

B. Gutunganya no Guhamagara Porogaramu: Nta Buhanga bwo Gukora Porogaramu Bukenewe

Amaboko gakondo ya roboti asaba ko hashyirwaho kode kugira ngo hakorwe porogaramu, ariko uburyo bw'ikoranabuhanga butanga "porogaramu y'amashusho": Abakozi bashobora gukora inzira z'ingendo z'umurongo wa gatatu bakoresheje gukurura no kujugunya utumenyetso nka "aho gufatira," "aho gushyira ibintu," na "igihe cyo gutegereza" kuri iyo kode, batiriwe binjiza umurongo umwe wa kode. Binashyigikiwe:

Kubika no Guhamagara Porogaramu: Imbonerahamwe nyinshi za porogaramu zishobora kubikwa ku bikoresho bitandukanye byo gushushanya (nk'udusanduku twa terefone n'ibice by'imodoka). Izi mbonerahamwe zishobora kwibutswa ukanze rimwe gusa iyo uhinduranya ibicuruzwa, bikuraho gukenera gukosora inshuro nyinshi no kugabanya igihe cyo guhinduranya kuva ku minota 30 isanzwe kikagera munsi y'iminota 5.

Isuzuma rya Porogaramu Igaragaza Imiterere: Nyuma yo guhindura porogaramu nshya, imikorere ya "Igaragaza Imiterere" kuri interface ishobora gukoreshwa mu gusuzuma inzira y'imigendere itatu, bigafasha gukemura ibibazo by'imigendere.

C. Guhindura Ibipimo bya Servo mu gihe nyacyo: Guhuza n'ibisabwa bitandukanye by'umutwaro

Imikorere ya moteri ya servo ifite umurongo wa gatatu igira ingaruka ku buryo butaziguye ku ituze ry'uburyo bwo kuyitwara. Interineti ishyigikira ihinduka ry'ibipimo by'ingenzi:

Ibipimo by'umuvuduko: Hindura umuvuduko wa moteri mu byiciro hashingiwe ku cyiciro cya "Gutwara - Gutwara - Gushyira" (urugero, umuvuduko muto mu gihe cyo gutwara kugira ngo hirindwe kwangirika kw'ibicuruzwa, umuvuduko mwinshi mu gihe cyo gutwara kugira ngo hongerwe imikorere);

Ibipimo by'ingufu: Hindura imbaraga z'ingufu za moteri ya servo hashingiwe ku buremere bw'ibicuruzwa (urugero: 0.5kg/1kg) kugira ngo hirindwe kwangirika kw'ibicuruzwa bitewe n'ingufu nyinshi cyangwa ibintu byaguye bitewe n'ingufu zidahagije.

(II) Module yo Gukurikirana Amakuru: "Ijisho ry'ikoranabuhanga" kugira ngo habeho umusaruro mu gihe nyacyo

Igisabwa cy'ingenzi mu gukora injection molding ni "gukora ibintu byinshi mu buryo buhamye." Moduli yo gukurikirana amakuru ituma ibibazo byihishe bigaragara binyuze mu gukusanya amakuru mu buryo bwihuse kuva kuri sisitemu ya servo ifite umurongo wa gatatu n'uburyo bwo kuyakora. Ikubiyemo cyane cyane imirimo ikurikira:

E. Ishusho yuzuye y'imikorere y'umurongo mugari w'ibice bitatu

Iyi interface ikoresha "icyitegererezo cya 3D gihinduka" kugira ngo yerekane mu buryo bwihuse uko ukuboko kwa robot kuhagaze mu gihe nyacyo, mu gihe kandi hagaragazwa amakuru y'ingenzi binyuze mu madirishya n'imbonerahamwe:

Gukurikirana Ubuziranenge bw'Imyanya: Igereranya itandukaniro riri hagati y'"umwanya wagenwe mbere" n'"umwanya nyawo" mu gihe nyacyo. Iyo itandukaniro rirenze urugero (urugero, ± 0.02mm), urubuga rwerekana mu buryo bwikora imburi itukura kugira ngo hirindwe kwangirika kw'ubuziranenge bitewe no gusaza kwa sisitemu ya servo.

Igenzura ry'imizigo n'ingufu: Igaragaza umuvuduko w'imizigo ya moteri ya servo ya buri gice (urugero, umutwaro wa 60% kuri X-axis, umutwaro wa 40% kuri Z-axis) n'ikoreshwa ry'ingufu mu gihe nyacyo. Iyo umutwaro kuri buri gice urenze 80% mu gihe kirekire, hagaragara ubutumwa bugira buti "Moteri ishobora kuba iremereye cyane, reba niba hari inzitizi."

Gukurikirana ubushyuhe: Gukusanya amakuru y'ubushyuhe mu gihe nyacyo aturutse kuri servo drive na moteri. Iyo ubushyuhe burenze kuri 60°C (urugero ruratandukana bitewe na moderi), aho igenzura ryerekana "Umuburo w'ubushyuhe bwinshi" kugira ngo hirindwe ko moteri ishyuha bitewe no gushyuha cyane.

D. Imibare n'isesengura ry'amakuru y'umusaruro

Iyi interface ikora amakuru y’ibikorwa by’isaha n’ibya buri munsi mu buryo bwikora kandi igatanga raporo zigaragara:

Uburyo bwo gukora neza: Igihe cyo gufata ibikoresho (urugero, amasegonda 3/igihe), igihe cyo gukora neza, n'uburyo ibikoresho bikoreshwa (kugira ngo wirinde ko amaboko ya roboti apfa ubusa);

Ubwiza bw'Igicuruzwa: Umubare w'ibicuruzwa bifite inenge n'uburyo byashyizwe mu byiciro (urugero, "Gufata ibintu bishya" cyangwa "Gushwanyaguza ibicuruzwa") bigaragara, hamwe n'ibipimo by'imirongo itatu bihuye (urugero, niba igipimo cy'inenge cyiyongereye mu gihe runaka, gishobora gukurikiranwa mu buryo bwikora niba igipimo cy'umuvuduko wa Z-axis cyarahinduwe nabi);

Imiterere y'ibikoresho: Igihe cyo gukora n'umubare w'ibyangiritse kuri sisitemu ya servo ifite umurongo wa gatatu bitanga inkunga y'amakuru yo kubungabunga nyuma.

F. Ibimenyetso bidasanzwe n'isuzuma ry'ubwenge
Iyo habayeho ikosa rya sisitemu (nk'ubwinshi bwa moteri ya servo, guhindagurika cyane kw'umwanya, cyangwa kwangirika kwa sensor), aho igaragara hahita hatangira inzogera yumvikana kandi igaragara.

Aho integuza iherereye neza: Ubwoko bw'ikosa (urugero, "Ikosa rya servo drive ya Y-axis"), aho ikosa riherereye, n'impamvu zishobora gutera (urugero, "Gusaza kw'insinga z'amashanyarazi/gukora") biragaragara neza.

Uburyo bwo Gusubiza Ibitekerezo Bw’ubwenge: Uburyo bwo guhuza buhita buhuza n’"ishingiro ry’ubumenyi bw’amakosa" kandi bugashyira intambwe zirambuye zo gukemura ibibazo (urugero, "Intambwe ya 1: Reba amashanyarazi ya Y-axis drive; Intambwe ya 2: Simbuza disiki y’inyongera hanyuma uyigerageze"). Ibi bituma abakozi bo ku murongo w’imbere bashobora gukemura ibibazo vuba batishingikirije ku nzobere mu bya tekiniki, bigabanyiriza igihe cyo kudakora kuva ku masaha abiri asanzwe kugeza ku minota iri munsi ya 30. (III) Isomo ry’Ubuyobozi Bufasha: "Umufasha mu by’Ubuyobozi" mu kunoza imikorere myiza y’imikoranire mu musaruro

Uburyo bw'ikoranabuhanga bwo gukora ntibufasha gusa mu bikorwa byo ku murongo w'imbere, ahubwo bunakuraho inzitizi z'amakuru hagati y'"imikorere, imicungire, n'ibungabunga," butanga inkunga mu gucunga iduka ry'ibikoresho.

G. Gucunga Uruhushya: Kugenzura umutekano w'imikorere

Uruhushya rwo gukora rutandukanye rushyirwaho ku nshingano zitandukanye (urugero, umukozi, umutekinisiye, n'umuyobozi):

Abakoresha bagarukira ku mirimo y'ibanze nko "guhindura intoki/auto" na "guhamagara porogaramu";

Abatekinisiye bashobora guhindura porogaramu no guhindura ibipimo bya servo;

Abayobozi bafite uburenganzira bwuzuye kandi bashobora kureba amakuru y'imikorere y'ibikoresho byose, birinda ko parameter zitagenda neza cyangwa igihombo cya porogaramu giterwa n'uburenganzira bwo gukora buvuguruzanya.

H. Gucunga no Gukorana mu buryo bwa Remote: Gusesengura Imbibi z'Umwanya

Umurimo wo kure ushyigikirwa binyuze kuri LAN cyangwa cloud:

Abatekinisiye bashobora kwinjira muri interineti bari kure bakoresheje mudasobwa cyangwa telefoni igendanwa kugira ngo bafashe mu gukemura ibibazo no gutunganya porogaramu, bigatuma badakenera gusura aho bakorera.

Abayobozi bashobora kureba amakuru y'imikorere ya amaboko menshi ya roboti, bigatuma habaho imicungire y'imashini nyinshi ku bufatanye (urugero, kohereza izindi mashini kure kugira ngo zisangire imirimo yo kuzikora iyo mashini yananiwe).

I. Kohereza no Gukurikirana Amakuru: Guhaza Ibikenewe mu Kuyubahiriza

Ku nganda zifite ibisabwa bikomeye byo gukurikirana umusaruro, nko mu modoka no mu buvuzi, iyi interface ishyigikira kohereza amakuru y’umusaruro (nk’igihe cyo kuwutwara, ibipimo bya servo, n’amakuru y’umukozi kuri buri cyiciro cy’ibicuruzwa) kuri format ya Excel/PDF cyangwa kuyahuza na sisitemu ya MES y’ikigo. Ibi bituma habaho gukurikirana byuzuye kuva ku bicuruzwa kugeza ku bikoresho kugeza ku bakozi, bigatuma byoroha gukora igenzura ry’abakiriya no kugenzura iyubahirizwa ry’amategeko y’inganda.

Icya gatatu, akamaro kanini k'imiyoboro y'ubwenge: Ivugurura ryuzuye kuva ku "kugabanya ikiguzi" kugera ku "kunoza ubuziranenge"

Ku bigo bikora imashini zikora imashini, agaciro k'imikorere y'ubwenge karenze "imikorere yoroshye"; kandi binagira ingaruka ku bukungu:

Kunoza imikorere: Igihe cyo guhindura ibicuruzwa kigabanukaho hejuru ya 70%, igipimo cyo gukoresha ibikoresho kiriyongera kuva kuri 70% bisanzwe kikagera hejuru ya 90%, kandi umusaruro wa buri munsi w'ukuboko kumwe kwa roboti wiyongeraho 20%-30%;

Kugabanya ikiguzi: Igihe cyo kudakora kigabanukaho 60%, bigabanya igihombo cy'umusaruro giterwa no gutsindwa. Kwishingikiriza ku bahanga mu gutegura porogaramu nabo biragabanuka, ikiguzi cy'abakozi kigabanukaho 15%-20%;

Ubwiza buhamye: Binyuze mu kugenzura neza mu gihe nyacyo no guhindura ibipimo, igipimo cy'ubusembwa bw'ibicuruzwa kigabanukaho impuzandengo ya 30%-50%, bigatuma biba byiza cyane mu gukora ibikoresho byabumbwe mu buryo bugezweho.

Inyigo yakozwe mu kigo gikora ibijyanye no gushushanya ibice by'imodoka yagaragaje ko nyuma yo gushyiraho ukuboko kwa robotike ya servo ifite umurongo wa gatatu hamwe n'ubuhanga, "imikorere myiza" y'umurongo wayo wo gukora yagabanutse kuva ku minota 40 kuri buri rugendo ikagera ku minota 5 kuri buri rugendo, bigabanya igihombo cy'ibicuruzwa byangiritse ku kwezi ho 80.000 yuan, kandi bigeza ku gihe cyo kwishyura kiri munsi y'amezi atandatu.

Icya kane, Ingendo z'ejo hazaza: Kuva ku "bwenge" kugeza ku "bwenge"

Bitewe n’ikoranabuhanga rya interineti y’inganda n’ikoranabuhanga rya AI, uburyo bwo gukoresha amaboko ya robotike ya servo-axis eshatu mu mashini zikora inshinge buzakomeza gutera imbere bugana mu cyerekezo cy’ “ubwenge” kigezweho:

Guhindura AI Adaptive: Interineti ikora neza mu buryo bwikora ibipimo bya servo bifite umurongo wa gatatu binyuze mu kwiga amakuru y’amateka y’umusaruro (urugero, guhindura torque ya moteri mu buryo bwikora hashingiwe ku mpinduka z’ubushyuhe bw’ikirere), bigatuma "gukosora amakosa nta muntu";

Gahunda yo gufatanya imashini nyinshi: Uburyo bwo guhuza amaboko menshi ya roboti n'imashini zikora imashini zikoresha inshinge butuma habaho guhanahana amakuru, bugatanga imirimo mu buryo bwikora hashingiwe ku mabwiriza yo gukora, kandi bukarinda ibikoresho bimwe na bimwe kurenza urugero no kudakora neza kw'ibindi;

Kubungabunga Iteganyagihe: Algorithm za AI zisesengura imitingito, ubushyuhe, n'andi makuru ya moteri za servo zifite umurongo wa gatatu kugira ngo zihanure amakosa ashobora kubaho mbere y'igihe (urugero, "Ibyangiritse bya moteri ya Z-axis biteganijwe mu minsi 10") kandi zisunika inyibutsa zo kubungabunga ku murongo, zihinduka kuva ku "gusana nyuma y'ibyabaye" zikajya ku "gukumira mbere y'igihe."

Umwanzuro: Kuvugurura Interineti ni Ivugurura ry'icyitegererezo cyo Gutunganya Inshinge

Uburyo bw'ikoranabuhanga bwo gukoresha ikoranabuhanga rya roboti rigenzurwa na servo rikoreshwa mu mashini zikora inshinge bushobora gusa nkaho ari "impinduka mu buryo bw'imikorere," ariko mu by'ukuri, bugaragaza uburyo bwo guhindura umusaruro w'imashini zikora inshinge kuva ku "bufite ubunararibonye" kugera ku "bufite amakuru." Ntabwo bigabanya gusa imbogamizi mu mikorere no kunoza imikorere, ahubwo binaha ibigo bikora inshinge ubushobozi bwo kwimenyereza gukora inshinge mu buryo bwinshi, buciriritse - ikintu cy'ingenzi gikenewe mu guhindura no kuvugurura ibikorwa by'inganda ubu.

Ku bigo bitunganya inshinge bishyiraho cyangwa bivugurura amaboko ya roboti ya servo ifite axis eshatu, mu gihe bahitamo aho bahurira, ntibagomba gusuzuma gusa imikorere yayo yuzuye ahubwo banasuzuma niba ijyanye n'uburyo ikorwa (urugero, ubwoko bw'ibicuruzwa, ubumenyi bw'abakozi, n'ibyo basabwa mu micungire). Gusa ni mu kwemeza ko aho bahurira hakora nk' "igikoresho cy'umufasha w'umukozi n'ubuyobozi" niho ibyiza by'imikorere ya sisitemu ya servo ifite umurongo wa gatatu bishobora gukoreshwa byuzuye, bigatuma habaho kunoza imikorere no kunoza ubwiza mu gukora injection molding.