120T Imashini yo Gutera Inshinge: Ubuyobozi bwo gushyiraho no gukemura ibibazo kuri Robot ifite umurongo wa gatatu

Ibikubiye muri iyi nyandiko

1. Gutegura mbere yo gushyiraho no gukoresha aho byabereye
2. Gushyiraho Robot ifite umurongo wa gatatu mu buryo bwa mashini
3. Insinga, Guhuza Pneumatic n'Igenzura ry'Umutekano
4. Gushyiraho Ibipimo n'Uburyo bwo Gutunganya Ibipimo
5. Gukemura ibibazo hamwe hakoreshejwe imashini ikora inshinge ya 120T
6. Gukora ikizamini, kugenzura umusaruro no kunoza
7. Gutunganya buri munsi n'ibisubizo by'amakosa asanzwe
8. Umwanzuro

1. Gutegura mbere yo gushyiraho no gukoresha aho bigomba kuba biri

Ibisabwa by'ibanze

• Imashini yo Gutera Inshinge: Icyitegererezo gisanzwe cya 120T kitambitse, gufungura/gufunga bisanzwe kw'ibumba, imikorere yo gusohora irahari
• Robot Model: Uburyo bwo kunyuramo bwa servo bufite umurongo wa gatatu Robot Sikoreshwa mu mashini zitera inshinge za 100–160T
• Ahantu ho Gushyiramo: Inzira ihagije yo kunyuramo robo, nta mbogamizi ziri hejuru y'agace k'ibumba
• Ishingiro: Ihamye, ubutaka buringaniye; gutigita ≤ agaciro gasanzwe kemewe n'inganda
• Ingufu z'amashanyarazi: 3PH 380V/220V (dukurikije igitabo cy'amabwiriza ya robo), voltage ihamye
• Itangwa ry'umwuka: Umwuka usukuye kandi wumye, ufunze neza, igitutu kiri hagati ya 0.5–0.7 MPa

Ibikoresho n'Ibikoresho

• Seti y'umwobo w'isoko, imfunguzo za hex, umwobo w'amashanyarazi
• Igipimo cy'urwego, ikaramu y'amakaramu, kaseti yo gupimisha
• Imigozi y'insinga, imiyoboro y'umwuka, imiyoboro y'umwuka, ibirinda umutekano
• Imfashanyigisho z'imikorere ya roboti n'imashini itera inshinge

2. Gushyiraho Robot ifite umurongo wa gatatu mu buryo bwa mekanike

2.1 Gushyiraho Frame & Base

1. Sukura aho icyuma gishyirwa ku gice gihamye cyangwa ku gice cy’imashini iteramo imashini.
2. Shyiraho icyuma gikuru hanyuma ukoreshe urwego kugira ngo uhindure uburyo bwo gukora neza.
3. Amaboliti yo gufunga ifunga akoresheje torque breaker kuri torque yagenwe.
4. Suzuma neza ko ibintu bihagaze neza; nta kurekura cyangwa kugorama byemewe.

2.2 Iteraniro ry'Umurongo w'Imbere n'Inzira

1. Shyiramo ukuboko guhagaze, urebe neza ko igiti kinini gihagaze neza.
2. Shyiraho igice cyo kunyuramo hanyuma ushyireho uburyo bwo gusimbuka neza bujyanye n'ubugari bw'imashini ya 120T.
3. Shyiramo igice cy'ukuboko/igice cy'inyuma cy'ingufu hanyuma wemeze ko bigenda neza nta gufungana.
4. Reba ibice binyerera n'imirongo iyobora; ongeramo amavuta niba bikenewe.

2.3 Imipaka y'umutekano n'uburyo bwo gushyiraho abarinzi

1. Shyiramo swichi zikomeye kuri buri murongo.
2. Shyiraho uduce tw’umutekano n’ibikoresho birwanya impanuka.
3. Menya neza ko abarinda umutekano badahagarika uburyo busanzwe bwo gukora cyangwa bwo kubungabunga.

3. Insinga, Guhuza Pneumatic n'Igenzura ry'Umutekano

3.1 Insinga z'amashanyarazi

1. Huza insinga y'amashanyarazi ku kabati k'igenzura rya roboti.
2. Koresha insinga z'amakuru hagati ya roboti n'icyuma gikoresha imashini itera inshinge.
3. Huza moteri za servo, encoders, na sensors neza.
4. Gushinga hasi bigomba kuba byizewe kugira ngo bigabanye ingaruka mbi z'amashanyarazi.

3.2 Sisitemu y'umwuka

1. Huza umurongo mukuru w'ikirere ku gikoresho cy'umwuka cya roboti.
2. Shyiramo icyuma gipima umwuka (air filter regulator) hanyuma ushyireho umuvuduko wa 0.5–0.6 MPa.
3. Reba za silindiri, valve za solenoid, n'ingingo niba nta mazi asohoka.
4. Gerageza gufungura/gufunga icyuma gifata ibikoresho kugira ngo bikore neza.

3.3 Igenzura ry'umutekano mbere yo gutangira

• Utubuto twose two guhagarara twihutirwa dukora neza.
• Inzugi z'umutekano n'abarinzi birahari.
• Nta nsinga zifunguye cyangwa imiyoboro y'amashanyarazi igaragara.
• Umuvuduko w'umwuka n'amashanyarazi biri mu rugero rw'ikigereranyo.

4. Gushyiraho ibipimo no guhuza uburyo ibintu bihinduka

4.1 Ibipimo by'ibanze bya sisitemu

• Inkomoko y'aho X/Y/Z iherereye
• Imipaka y'imitsi yo mu bwonko, imipaka yoroshye
• Inyungu ya Servo, umuvuduko, kwihuta
• Gutinda gufunga/gusubiza inyuma icyuma gifata imigozi

4.2 Gutunganya Imiterere

1. Garura imisumari yose uko ikomoka ku mashini.
2. Shyiraho aho ibumba riri hagati n'aho riherereye hatekanye.
3. Guhindura aho umuntu afatira imodoka n'aho ashyira imodoka.
4. Genzura neza aho uhagaze; hindura niba kunyuramo birengeje urugero rwemewe.

4.3 Guhuza Ikimenyetso cya I/O

• Ikimenyetso cyo gufungura imashini ikoresha inshinge mu mwanya wayo
• Ikimenyetso cyo kurangiza gusohora
• Ibimenyetso by'uruhushya rwo gutwara robo
• Ibimenyetso byo gufunga imburira

5. Gukemura ibibazo hamwe hakoreshejwe imashini ikora inshinge ya 120T

5.1 Gukemura ikibazo cy'ibanga rya Signal Interlock

1. Genzura ko robot yinjiye mu gace k'ibihumyo gusa nyuma y'uko ibihumyo byemejwe ko bifunguye.
2. Menya neza ko imashini itera idashobora gufunga ibumba mu gihe roboti iri mu mwanya w'ibumba.
3. Ihagarikwa ryihutirwa ryo gupima: E-stop iyo ari yo yose ituma roboti na mashini bihagarara ako kanya.

5.2 Gukosora amakosa mu mikorere y'ibikorwa

1. Ifu ifunguye neza → roboti yinjira mu ifu
2. Igikoresho cyo gufunga gifata icyuma gifata icyuma → gisubira inyuma kigashyirwa ahantu hatekanye
3. Robot isohoka mu gace k'ibumba → imashini itera ifunze ibumba
4. Robot yashyize ibicuruzwa → isubira mu mwanya wo gutegereza

5.3 Gukoresha umuvuduko n'igihe neza

• Hindura umuvuduko wo kwinjira/gusohoka kugira ngo wirinde ingaruka.
• Shyiraho gutinda gukwiye kugira ngo igikorwa cyo gufata gikoreshwe.
• Kuringaniza umuvuduko n'ubudahangarwa kugira ngo hirindwe ko ibicuruzwa bigwa cyangwa bigahinduka.

6. Gukoresha ikizamini, kugenzura umusaruro no kunoza

6.1 Ikizamini cyakoreshejwe n'intoki

• Koresha buri gice ukwacyo kugira ngo urebe niba kimeze neza.
• Uburyo bwo gupima icyuma gifata, silinda, n'imikorere y'umutekano.

6.2 Ikizamini cya Semi-Automatic

• Tangira uruziga rumwe n'intoki kugira ngo wemeze ko igikorwa cyose cyarangiye.
• Genzura ubwiza bw'ibicuruzwa, nta gushwanyagurika, ububobere, cyangwa ibisigazwa byabyo.

6.3 Gukora mu buryo bwikora buri gihe

• Kora ibyiciro 30-60 bikurikiranye kugira ngo urebe ko ibintu bihora bihinduka.
• Reba niba nta rusaku rudasanzwe, ukuzunguruka, cyangwa ubushyuhe bukabije.
• Ongera igihe cyo gukora kugira ngo wongere imikorere myiza nta kwangiza ireme.

7. Gutunganya buri munsi no gukemura ibibazo bisanzwe

Ibintu byo Gusana bya Buri Munsi

• Sukura ibyuma biyobora, sensor, na grippers.
• Genzura umuvuduko w'umwuka n'amavuta yo kwisiga.
• Funga amaboliti hanyuma ugenzure insinga.

Amakosa n'ibisubizo bisanzwe

8. Umwanzuro