Gukora Ibice by'Imodoka: Inyigo y'Iteraniro Rinoze Hakoreshejwe Roboti ya Servo ifite Uruhande Rutatu

Gukora Ibice by'Imodoka: Inyigo y'Iteraniro Rinoze Hakoreshejwe Roboti ya Servo ifite Uruhande Rutatu

Ubwa mbere, Intangiriro: Ingingo z'ububabare n'ibisubizo mu guteranya ibice by'imodoka

Nk'inkingi nyamukuru y'inganda z'imodoka, inganda zikora ibice by'imodoka zishyira ingufu zikomeye ku buhanga, imikorere myiza, no kudatezuka mu gikorwa cyo guteranya moteri. Uburyo bwo guteranya moteri bugomba kugenzurwa muri ± 0.02mm, kandi uburyo bwo guteranya ibikoresho bigomba kuzuza ibisabwa mu gukora birenga units 30 ku munota. Guteranya n'intoki ntibihura gusa n'imbogamizi mu mikorere ziterwa no guhinduka kw'ubumenyi n'imirimo ihoraho, ahubwo binagorana kuzuza ibisabwa byihariye byo guteranya ibice by'ikoranabuhanga birwanya static kandi bidafite amavuta mu gihe gishya cy'imodoka zikoresha ingufu.

Bitewe n'inyungu zayo z'ingenzi zo "gushyira ibintu mu buryo bunoze cyane + gusubiza vuba cyane + no guhinduka mu buryo bworoshye," robots za servo zifite umurongo wa gatatu zabaye ibikoresho by'ingenzi mu gukemura ibi bibazo. Iyi nkuru izasesengura uburyo zigeraho mu mikorere myiza no mu bwiza binyuze mu masanduku atatu asanzwe yo guteranya ibice by'imodoka.

Uburyo bwo gukora roboti za Servo zo mu gice cya kabiri n'icya gatatu mu guteranya ibice by'imodoka bukwiriye

Mbere yo kwibanda ku bushakashatsi, ni ngombwa kumenya neza ibice by'ingenzi aho imiterere yabyo ya tekiniki ihura n'ibisabwa mu nganda:

Guhuza neza: Gukoresha moteri ya Panasonic servo na screw drive yo mu Buyapani, roboti igera ku bunini bwa ± 0.01mm, ikujuje ibisabwa mu gukanda no guteranya ibikoresho by’ubuhanga nk’amabere na za giteri.

Ibyiza by'umuvuduko: Umuvuduko ntarengwa ugera kuri 1.2m/s, hamwe n'igihe cyo kwihutisha cya ≤0.3s, bihuye n'igihe cyo guteranya gihoraho nyuma yo gukanda no gushushanya.

Guhindura Uburyo Bworoshye: Porogaramu zo guteranya zishobora guhindurwa vuba hakoreshejwe Indabo yo kwigisha, ishyigikira guhuza ibice 3-5 bitandukanye by'ibice (urugero, amabwiriza ya valve kuri moteri z'uburyo butandukanye bwo kwimura) ku murongo umwe w'umusaruro.

Ubushobozi bwo guhuza ibidukikije: Igipimo cya IP65 kirinda ibidukikije birimo amavuta menshi mu iduka rya moteri, kandi uburyo bwo guteranya ukuboko bushobora gukoreshwa mu guteranya ibice by'ikoranabuhanga by'imodoka.

Icya gatatu, Isesengura ryimbitse ry'inyigo eshatu zisanzwe zo mu mikoranire

Urubanza rwa 1: Guteranya ibyuma bya moteri byikora (Umucuruzi w’Abadage wo mu cyiciro cya 1)
1. Amavu n'amavuko y'umushinga
Uburyo bw'umwimerere bwo guteranya "abantu babiri + ibikoresho byoroshye bya pneumatic" bw'umukiriya bwagaragaje ibintu bitatu by'ingenzi bibabaza: ① Umuvuduko udahoraho w'imigozi y'umugozi w'inyuma (ihindagurika rya ± 5 N·m), bigatuma urusaku rwa moteri rugera kuri 1.2%; ② Gukoresha intoki igice cya silinda (buri kimwe gipima ibiro 35) byashoboraga gukubitwa no kugongana, bigatuma igipimo cyo gusimbuka kigera kuri 0.8%; ③ Ubushobozi bwo gukora igice kimwe bwari ibice 800 gusa, ntibishoboye kuzuza ibisabwa na OEM byo gutanga ibice 1,200 ku giciro kimwe.​
2. Roboti ya Servo ifite umurongo wa gatatu Umuti
Imiterere y'ibikoresho: Urugendo rwa X-axis 1800mm, Y-axis 800mm, Z-axis 600mm, rufite screwdriver y'amashanyarazi igenzurwa na torque hamwe n'igikoresho cyo gukurura icyuma gikoresha vacuum cleaner;
Gutunganya Imikorere yo Guteranya:
Itsinda Robot UsGushyira icyerekezo cyo kureba kugira ngo ufate umubiri wa silindiri hanyuma uyijyane aho iteranyirizwa (uburyo bwo kuyishyiramo neza ± 0.02mm);
Skurovisi ikoresha amashanyarazi ikoresha axis Z ikomeza amaboliti mu byiciro bitatu hakurikijwe gahunda yashyizweho mbere (gufunga 5N·m → kongera gufunga 18N·m → gufunga burundu 25N·m), itanga amakuru ajyanye n'igihe nyacyo;
Nyuma yo guteranya, ubugari bw'umupfundikizo w'icyuma bugenzurwa mu buryo bwikora kandi ibicuruzwa bifite inenge bihita byangwa.

3. Ibisubizo by'Ishyirwa mu Bikorwa
Ihindagurika ry'imbaraga zo gukaza umugozi ryagabanutse kugera kuri ± 0.5N·m, kandi urusaku rwa moteri rwagabanutse kugera kuri 0.15%;
Ibyangiritse ku mpanuka ya Zhi byarakuweho, kandi igipimo cy'ibisigazwa cyagabanutse kigera kuri 0.03%;
Ubushobozi bwo gukora akazi gakorwa rimwe gusa bwariyongereye bugera ku 1.350, kandi ikiguzi cy'abakozi cyagabanutseho 60%.

Urubanza rwa 2: Guteranya imigozi y'umupira w'amaguru w'imodoka nshya ikoresha ingufu (Uruganda rufasha abakora imodoka nshya ikoresha ingufu)
1. Amavu n'amavuko y'umushinga
Nk'igice cy'umutekano, igice cy'umupira w'inyuma gisaba inzira ihuriweho: "gukanda pin y'umupira + guteranya umukungugu + gusuzuma imbaraga." Uburyo bwari busanzweho bwagize ibibazo bikurikira: ① Kugenzura imbaraga z'inyuma bitari byo (bishobora kwangirika bitewe n'umuvuduko mwinshi cyangwa gucika intege bitewe n'umuvuduko muto); ② Igice cy'umukungugu cyashoboraga kwangirika, bigatuma amazi adafunga neza; na ③ Amakuru y'ikizamini ntiyashoboye kuboneka, ananirwa kuzuza ibisabwa na IATF16949. 2. Serivisi y'umurongo wa gatatu Robot Sigisubizo
Imiterere y'ibanze: Ifite sensor y'umuvuduko (± 1N accuracy) hamwe na module yo guteranya igenzurwa n'imbaraga, ifite igikoresho cyo kwagura umukungugu cyihariye.
Impinduka z'ingenzi mu ikoranabuhanga:
Gukurikirana mu buryo butunguranye umurongo ugabanya umuvuduko mu gihe cyo gushyiramo ingufu, guhita uzimya imashini iyo umurongo utandukanye n'umurongo usanzwe (urugero, kugabanuka gutunguranye).
Umuyoboro wa Z ukoresha uburyo bwo kugenzura imbaraga buhindagurika, ushyira igitutu cya 50N ku gipfukisho cy'umukungugu, bigatuma ufata neza nta minkanyari.
Amakuru yo guteranya (imbaraga zo gukanda, torque, n'igihe) ashyirwa kuri sisitemu ya MES mu buryo bwikora, bigatuma habaho kode yihariye yo gukurikirana.
3. Ibisubizo by'Ishyirwa mu Bikorwa
Igipimo cy’ubusembwa bwo gukanda cyagabanutse kuva kuri 2.3% kigera kuri 0.08%, kandi igipimo cyo gutsinda ibizamini byo gufunga umukungugu cyageze ku 100%.
Uburyo bwo gukurikirana amakuru mu buryo bwuzuye bwagezweho, butsinda neza igenzura rya IATF16949 rya OEM.
Umubare w'abantu kuri buri kigo cy'akazi wagabanutse uva kuri batatu ugera kuri umwe, byongera imikorere myiza ya buri muntu ku kigero cya 220%.

Urubanza rwa 3: Gushyira neza ibikoresho byo gupima imodoka (Isosiyete ikora ibikoresho by'ikoranabuhanga mu modoka)
1. Amavu n'amavuko y'umushinga
Agakoresho ko gupima kagizwe n'icyuma gikozwe muri pulasitiki n'icyuma gikingira. Iteraniro ryasabaga umwanya wa 0.05mm kandi nta gukomereka kwakozweho (ibisabwa ku buso: Ra ≤ 0.8μm). Iteraniro ry'intoki, bitewe n'amavuta y'intoki n'imbaraga zitangana, ryatumye habaho inenge igera kuri 3.5%, kandi ntiryashoboye guhaza ubushobozi bwo gukora bwa buri munsi bwa 20.000 units.

2. Igisubizo cya Roboti ya Servo ifite umurongo wa gatatu

Igishushanyo mbonera cyihariye: Hakoreshwa agakoresho koroheje k’umugozi wa karuboni (kagabanya ibiro 40%), gafite igikombe cya silicone gikoresha icyuma gisukura hamwe n’uburyo bwo kuyobora icyerekezo ku iherezo.

Inzira yo Guteranya:

Sisitemu yo kureba igaragaza imyobo y'aho inzu iherereye kandi ikayobora robo kugira ngo ifate neza (igihe cyo kuyishyiramo ≤ 0.2s).

Hakoreshwa ingamba zo "gutanga ubuyobozi mbere, hanyuma ugashyiramo imbaraga", aho umurongo wa Z umanuka ku muvuduko muto wa 0.1m/s kugira ngo ingabo ishyirwe neza mu gice cyo hasi.

Nyuma yo guteranya, icyuma gipima urumuri (laser profilometer) gikoreshwa mu gusuzuma icyuho n'imivune yo hejuru. 3. Ibisubizo ku ishyirwa mu bikorwa ry'icyo gikoresho
Igipimo cyo gutsinda ku gutandukana kw'imitsi cyageze kuri 99.92%, naho igipimo cyo gushwanyagurika kw'ubuso cyagabanutse kigera kuri 0.05%.
Igihe cyo guteranya cyariyongereye kigera kuri 0.8s/seti, hamwe n'ubushobozi bw'umusaruro bwa buri munsi bwa seti 21.600.
Mu kugabanya uburyo bwo gukuraho amavuta no gusukura, ikiguzi kuri buri seti cyagabanutseho 0.8 yuan.

Icya kane, Kumenya Agaciro k'Ishingiro ka Roboti za Servo zifite umurongo wa gatatu

Nk’uko byagaragajwe n’ibivugwa haruguru, agaciro kabyo mu guteranya ibice by’imodoka karenze gusimbura imirimo y’amaboko gusa. Ahubwo, bigeraho mu buryo butatu bwo kunoza "imikorere myiza, ireme, n'igiciro":

Kunoza Imikorere: Binyuze mu "guhuza imikorere yihuta cyane", umusaruro wa sitasiyo imwe wiyongera ku mpuzandengo ya 80%-150%, byuzuza ibisabwa "by'igihe gikwiye" ku bakora imodoka.

Igenzura ry’Ubuziranenge: Mu gusimbuza "kwishingikiriza ku bunararibonye" "igenzura rishingiye ku makuru", igipimo cy’inenge mu bikorwa by’ingenzi muri rusange kigabanuka kikagera munsi ya 0.1%, byujuje amahame y’ubuziranenge yo ku rwego rwa PPM mu nganda z’imodoka.

Kunoza Ikiguzi: Uretse kugabanya ikiguzi cy'abakozi mu buryo butaziguye, kuzigama amafaranga ahishe bigerwaho binyuze mu kugabanya igihe cyo gukoresha amafaranga make no kugabanya igihe cyo kuyikoresha (kugabanya igihe cyo kuyihindura kuva ku masaha 4 kugeza ku minota 15). Igihe cyo kwishyura ishoramari ubusanzwe ni amezi 12-18.

Icya gatanu, Ibyifuzo byo guhitamo no gushyira mu bikorwa

Hitamo ibice ukurikije imiterere y'ibice:
Ibice bya mekanike by'ubuhanga (nk'amabere): Bikunda imiterere ifite torque/pressure feedback.
Ibice binini kandi biremereye (nk'amasilinda): Bisaba moteri za servo zifite umutwaro mwinshi (zisabwa ≥500W).
Ibice bya elegitoroniki: Bisaba modules zirwanya static na effectors zo mu rwego rwo hejuru.
Kwibanda ku guhuza umurongo w'umusaruro: Birasabwa guhuza na MES na sisitemu zo kugenzura amashusho kugira ngo habeho umurongo ufunze wa "guteranya-gusuzuma-gukurikirana".
Emera koroherwa: Hitamo icyitegererezo gifite imigozi ishobora kwaguka (ishyigikira kuvugurura imigozi ine cyangwa itanu) kugira ngo gihuze n'ivugurura ry'ibicuruzwa mu gihe kizaza.

Icya Gatandatu, Umwanzuro

Mu gihe inganda z’imodoka zitangiye guhindagura amashanyarazi, ubwenge, no gukoresha ibirungo byoroheje, robots za servo zifite umurongo wa gatatu Byavuye ku bikoresho byihariye bijya ku bintu by'ingenzi. Byaba guteranya moteri z'imodoka zikoresha lisansi gakondo cyangwa guhuza ibice by'ikoranabuhanga by'imodoka nshya zikoresha ingufu, birimo kuvugurura imipaka y'imikorere myiza y'ibice mu gukora ibikoresho mu buryo bunoze kandi bunoze.