Kuki abakora pulasitiki bakunda roboti ifite umurongo wa 3 ikoreshwa na servo?

Kuki abakora pulasitiki bakunda roboti ifite umurongo wa 3 ukoreshwa na Servo-Driven?

Mu nganda zikora plastiki zihanganye cyane, gukora neza, no kwizerwa ni byo by'ingenzi. Mu gihe abakora baharanira kongera umusaruro, kugabanya ibiciro, no kunoza ireme ry'ibicuruzwa, roboti ifite umurongo wa 3 ikoreshwa na servoyagaragaye nk'igisubizo gihindura ibintu. Iyi nkuru irasuzuma impamvu abakora ibishushanyo mbonera bya pulasitiki hirya no hino ku isi bagenda barushaho gukoresha uburyo bwa servo-driven 3-Roboti zo mu bwoko bwa Axis kubera ibyo bakeneye mu musaruro.

Uburyo bwo gukora neza no gusubiramo ibintu: Ishingiro ry'Ubwiza

Uburyo bwo gukora neza no gusubiramo ni inkingi ikomeye yo gukora imashini. Roboti zifite umurongo wa 3-axis ziyoborwa na Servo, zigenzurwa na encoders zifite ubushobozi bwo gukora neza na sisitemu zo gutanga ibitekerezo zifunze, zitanga uburyo bwo gukora neza budasanzwe. Izi roboti zishobora kugumana uburyo bwo gukora neza bwa ± 0.05 mm nubwo zaba ziri ku muvuduko mwinshi. Uru rwego rwo gukora neza ni ingenzi ku bikorwa nko gukora micro-molding, ibice byo gupakira ku nkuta nto, n'ibikoresho byo kwa muganga, aho nubwo byaba ari ukudakora neza gato bishobora gutuma ibice bitagira inenge.
Byongeye kandi, kuba robo zikoresha servo zishobora gusubiramo neza bituma buri gice gifatwa kimwe, bigatuma habaho ubwiza bumwe. Uku guhindagurika bigabanya gukenera kongera gukoreshwa kandi bigabanya ikiguzi cyo kugenzura. Binyuze mu guhuza na sisitemu zo kureba na sensors z'imbaraga, robo zikoresha servo zishobora gukora ibikorwa byo gutoranya no kugenzura ubuziranenge mu buryo bujyanye n'igihe no kugenzura ubuziranenge mu murongo, birushaho kugabanya umubare w'ibice bifite inenge no kongera umusaruro muri rusange.

Uburyo bwo kugenzura imikorere y'imodoka bugezweho n'inzira zigoye

Servo drives zishyigikira inzira zikomeye zo kugenda, zikaba ari ingenzi mu mikorere yo gushushanya inshinge yihuta cyane. Bitandukanye na robots zikoresha umwuka cyangwa hydraulic zishobora kwibasirwa no gukanda, ubushyuhe, n'urusaku rw'imikorere, robots zikoresha servo zifite umurongo wa 3-axis zitanga ingendo nziza, ituje, kandi zishobora gusubiramo cyane hamwe no kugenzura umuvuduko neza kandi neza. Ibi bituma abakora ibikoresho bashobora gufata neza ibice byabumbwe neza, kugabanya ibisigazwa, no kongera umusaruro muri rusange.

Ubushobozi bwo gukora inzira zikomeye zo kugenda buroroshye kandi bworoshya uburyo bwo guhuza ibikorwa. Robots zikoresha servo zishobora kurangiza imirimo mu buryo butagorana nko gushyiramo ibintu mu buryo butagorana, gukusanya ibintu mu buryo bwa nyuma, gushyiramo agasanduku, no gukinisha, byose hamwe n'umuvuduko wo hejuru. Ubu buryo butandukanye butuma robots zifite umurongo wa 3-axis zikoresha servo ziba amahitamo meza ku bakora pulasitiki bashaka koroshya imikorere yabo.

Imiterere ya Servo Drive ya gatanu muri imwe: Iciriritse kandi Ikora neza

Kimwe mu bintu bidasanzwe bigize roboti ifite umurongo wa 3 ikoreshwa na servo ni imiterere yayo ya "servo drive itanu muri imwe". Iyi miterere mishya ihuza uburyo bwo kugenzura moteri eshanu za servo mu gice cy'imodoka ntoya. Mu guhuza imigozi myinshi muri porogaramu imwe ikomeye, roboti igera ku ngendo nyinshi zihuza neza nta gutinda. Ibi bituma habaho guhuza neza imirimo y'inyongera nko gufungura ibumba, gukuramo ibice, no kohereza.
Inyungu z'ubu buryo bwo gukora zirenze uburyo bwo kugenzura ingendo. Abakora bungukira ku kugabanuka k'umwanya wo gukora, insinga z'amashanyarazi zoroshye, no gucunga ibice bike by'ibikoresho. Iyi disiki ihuza ikoresheje ikoranabuhanga ryihuse, itanga uburyo bwo gusuzuma amakuru agezweho, umuvuduko, n'aho aherereye mu buryo bugezweho mu nzira zose eshanu. Ibi byoroshya kubungabunga no gukemura ibibazo byihuse, kugabanya igihe cyo kudakora neza no kongera umusaruro.

Ingufu nyinshi zisohoka n'umuvuduko uhamye

Gutera inshinge bisaba imikorere ihindagurika, kandi robots zifite umurongo wa 3-axis zagenewe guhaza ibyo bikenewe. Izi robots zifite amanota agera kuri 750 W ya torque ihoraho kuri buri murongo n'umuvuduko wo hejuru. Uyu musaruro ukomeye utuma torque ihoraho mu gihe cy'imizigo itandukanye, bigatuma robots zibasha gukora ibintu byose kuva ku miyoboro yoroheje kugeza ku mazu manini n'ibice binini.
Ubucucike bwinshi bw'imashini zikora servo nabyo bigira uruhare mu kwihutisha igihe cyo gukora uruziga. Izi mashini zishobora kwihuta no kugabanya umuvuduko vuba zitagize aho zihagaze neza cyangwa ngo zitange ikoranabuhanga rihagije. Ubu bushobozi ni ingenzi mu kongera umusaruro, kunoza uburyo imikorere y'imashini ikora, no kugabanya kwishingikiriza ku bikorwa bya kabiri by'intoki.

Gukoresha neza ingufu no kuzigama amafaranga

Gukoresha ingufu neza ni ikintu cy'ingenzi mu bikorwa bigezweho byo mu nganda. Roboti zifite umurongo wa 3 zikoresha servo zikoresha imiterere ya bisi za DC zisanzwe zifite umurongo munini, zishobora kuzigama kugeza kuri 20% by'ingufu. Iyo umurongo umwe ugabanutse, ingufu zawo zo kuvugurura zisubizwa kuri bisi ya DC isanzwe hanyuma zigahita zihabwa izindi mashini zigomba kwihuta. Ibi bigabanya ikoreshwa ry'amashanyarazi yose y'umuyoboro w'amashanyarazi kandi bigabanya ikiguzi cy'ingufu zikoreshwa.
Byongeye kandi, robo zikoresha servo zifite imikorere yo kuzimya umuriro ikoresha servo igabanya ingufu kuri moteri ya servo mu gihe kirekire idakora. Iyi mikorere ishobora kuzigama kugeza kuri 10% by'amashanyarazi mu gihe gisanzwe cyo gukora, bikanagabanya ikiguzi cy'imikorere.

Kongera ubushobozi bwo guhuza no kugenzura

Roboti zifite umurongo wa 3 zikoresha Servo zitanga uburyo bwo guhuza neza na sisitemu zigezweho zo gushushanya. Imiterere ya mudasobwa ihuza amashanyarazi igabanya uburyo amashanyarazi abangamirana kandi yoroshya uburyo bwose bwo gushushanya ibyuma. Ibi bituma abahanga mu by'ikoranabuhanga bakoresha inzira zigezweho zo gushushanya ibyuma n'ibikoresho by'umutekano bifite ibice bike, bikongera icyizere cya sisitemu kandi bikagabanya ikiguzi cyose cyo gutunga ibyuma.
Izi robots kandi zishyigikira uburyo butandukanye bwo gutumanaho, zorohereza guhanahana amakuru mu buryo bwihuse, gusuzuma amakuru ari kure, no kuvugurura firmware. Ubu buryo bworoshye butuma abakora porogaramu bashobora kumenyera vuba ibyo bakeneye mu musaruro kandi bagahuza robo n'izindi sisitemu, nka sisitemu za MES zo ku rwego rw'ikigo.

Porogaramu zo mu Isi Nyayo n'Inyigo z'Urugero

Ibyiza byo gukoresha robo zikoresha servo-driven 3-axis si ibyo mu buryo bw'imitekerereze gusa. Inganda nyinshi zikora pulasitiki zatangaje ko zazamutse cyane mu musaruro, ubwiza, n'imikorere nyuma yo gukoresha izi robo. Urugero, uruganda rukora ibice by'imodoka rwashoboye kugabanya igihe cyo gukora cycle ho 20-30% no kunoza imikorere y'ibikoresho muri rusange (OEE) binyuze mu gushyira robo zikoresha servo-driven mu miyoboro yazo yo gushushanya.
Indi nyigo ijyanye n'uruganda rukora ibikoresho by'ubuvuzi rwakoresheje uburyo bwo gukora neza no gusubiramo kwa robo zikoresha servo kugira ngo haboneke nta kibazo na kimwe. Uruganda rwagaragaje ko rwagabanutseho 30% mu ikiguzi cyo gukora no kugenzura, bitewe n'ubushobozi bwa robo bwo kugumana ubuhanga n'ubuziranenge buri hejuru.

Umwanzuro
Roboti ifite umurongo wa 3 ikoreshwa na servo igaragaza intambwe ikomeye mu gukora pulasitiki. Ubuhanga bwayo, ubushobozi bwayo bwo gusubiramo, kugenzura ingendo zayo mu buryo buhanitse, gukoresha neza ingufu, no guhuza ibikoresho bituma iba igisubizo cyiza ku bakora bashaka kongera umusaruro, kugabanya ikiguzi, no kunoza ireme ry'ibicuruzwa. Mu gihe inganda zikomeje gukoresha ikoranabuhanga rigezweho mu buryo bwikora, roboi ifite umurongo wa 3 ikoreshwa na servo nta gushidikanya ko izagira uruhare runini mu gushyiraho ahazaza h'inganda zikora pulasitiki.