Ni izihe nzira zo gushushanya zisaba robots zifite umurongo wa gatanu?

Ni izihe nzira zo gushushanya inshinge zisaba eshanu-Roboti zo mu bwoko bwa Axis?

Mu rwego rw'impinduka ku isi mu nganda zikora ibikoresho byo gushushanya hakoreshejwe inshinge zigana ku buryo bunoze no gukora ibintu mu buryo bwikora, robots zabaye ibikoresho by'ingenzi ku mishinga yo gukora ibikoresho byo gushushanya hakoreshejwe inshinge. Muri zo, robots zifite umurongo wa gatanu, hamwe n'inyungu zazo zo kugenda mu bwisanzure bwinshi no gukora neza ahantu hanini, zabaye "ibikoresho by'ingenzi" kuri zimwe mu nzira zikomeye zo gushushanya hakoreshejwe inshinge. Ugereranyije na robots zifite umurongo wa gatatu zishobora gukora gusa umurongo ugororotse, robots zifite umurongo wa gatanu, binyuze mu guhuza imirasire ya X/Y/Z n'imirasire ya A/B izenguruka, zishobora gukemura ibibazo nko "guhindura imiterere bigoye, gushyiramo neza, no gukuraho ibice bigoye." Iyi nkuru izibanda ku nzira enye zo gushushanya hakoreshejwe inshinge zisaba robots zifite axis eshanu, kandi, hamwe n'imiterere ya tekiniki ya roboti za servo za ZHIYI (Zhiyi Intelligent) zifite umurongo wa gatanu, zizasesengura uburyo bwo guhitamo n'inyungu zifatika ku baguzi bo ku isi.

I. Uburyo bwo Gushyiramo Imashini mu Imashini: Gushyiramo Imashini mu buryo bunonosoye, Umurongo umwe ubura utuma igipimo cy'ibisigazwa kizamuka cyane

Gushyiramo ibikoresho mu byuma, ibikoresho by'ikoranabuhanga, nibindi, bishyirwa mu mwobo w'ibikoresho, hanyuma bigashyirwamo plastiki kugira ngo bikore ikintu cyabugenewe. Ubu buryo bukoreshwa cyane mu bicuruzwa nka sensor z'imodoka, chargers za telefoni zigendanwa, n'ibihuza ubuvuzi. Ibisabwa by'ingenzi kuri robots muri ubu buryo ni "uburyo bwo gushyiramo ibikoresho neza + gushyiramo ibikoresho bidahuza," ibyo robots zifite umurongo wa gatatu zitashobora kubigeraho na gato.

Kuki robots zifite umurongo wa gatanu ari ngombwa? Guhindura imiterere ni ngombwa cyane: Ibyuma bikunze gukenera guhindagurika cyangwa kuzunguruka mu gihe cyo gushyiramo (urugero, udupira tw'icyuma twa sensors z'imodoka tugomba kuba ku nguni ya 30° ugana ku mwobo w'ibumba). Robots zifite umurongo wa gatatu zishobora kugenda mu nzira zihamye gusa kandi ntizishobora guhindura inguni y'ibyuma bizishyiraho. Gushyiramo n'intoki ntabwo ari ingirakamaro gusa (igipimo cy'umusaruro ni ibice 90 gusa ku isaha), ahubwo binashobora kugira igipimo kinini cy'ibisigazwa kugeza kuri 6% bitewe n'amakosa yo gushyiramo (inkomoko y'amakuru: In-Mold Insertion Injection Molding Industry White Paper);

Ubuhanga bwo gushyira ibintu kuri micron ni ngombwa: Ikosa ryo gushyira ibintu kuri elegitoroniki n'ibyuma bito bigomba kugenzurwa muri ± 0.02mm. Servo ya ZHIYI ifite umurongo wa gatanu Robot Usmoteri za servo zitumizwa mu mahanga n'inzira zo kuyobora neza, zigera ku buziranenge bwo gusubiramo bwa ± 0.01mm, zirenze cyane ± 0.1 ~ 0.2mm za robots zifite umurongo wa gatatu, kandi zishobora kugabanya igipimo cyo gushyiramo ibintu bidafite aho bihuriye kikagera munsi ya 1.2%;

Guhuza n'ahantu hato: Gukoresha imashini zikoreshwa mu gusya inshinge mu buryo busanzwe akenshi bikoresha imashini nto zikoresha inshinge. Igishushanyo mbonera cy'ukuboko kw'igice kimwe cya ZHIYI gifite umurongo wa gatanu Robot Sigabanya uburebure bw'umubiri, yirinda ko ibumba n'imigozi bivangavanga, kandi igihe cyo gushyiraho no gushyiramo ibikoresho kiba gito ho 30% ugereranyije n'ikigereranyo cy'inganda.

Ibintu by'ingenzi ku gisubizo cya ZHIYI:
Ishyigikira uburyo bwo guhuza ibimenyetso n'imashini zikoreshwa mu gushushanya inshinge ku isi hose, nka Haitian, Chen Hsong, na Yizumi, bigatuma ishyirwa mu bikorwa vuba nta guhindura ibikoresho bisanzwe; itanga ibikoresho byihariye byo gushyiramo imashini, hamwe n'ubufasha bwa tekiniki bw'amasaha 24 nyuma yo kugurisha, bishimangira ko imashini zishyirwamo imashini zihamye (impuzandengo y'igihe hagati y'ibyangiritse irenga amasaha 20000).

II. Uburyo bwo Gutera Inshinge mu Mabara Abiri/Amabara Menshi: Guhindura Ibice no Guhindura Ibice mu Masitasiyo Menshi, Roboti zifite Imirongo Mitatu Ntibishoboka

Gutera inshinge z'amabara abiri/amabara menshi bituma habaho gushushanya amabara atandukanye n'ibikoresho bya pulasitiki binyuze mu matsinda abiri y'ibibumbano cyangwa icyuma gihindura imashini kizunguruka. Ibisanzwe bikoreshwa birimo udusanduku twa terefone zigendanwa (amabara y'urukiramende), ibikoresho byo mu rugo (udupira tworoshye dufunga), n'ibice by'imbere mu modoka (imiterere y'amabara abiri). Ingorane nyamukuru y'iyi nzira ni "guhinduranya imiterere y'igice cya pulasitiki hagati y'ibibumbano bitandukanye," bigomba kwishingikiriza ku mikorere y'umurongo uzenguruka wa robot ifite amashami atanu.

Kuki roboti ifite imirongo itanu ari ngombwa? Guhindura imiterere y'ubuso bw'umurambararo: Guhindura inshinge y'amabara abiri bisaba gukuraho igice cya mbere cyabumbwe mu ibumba A, ukagizungurutsa 90° kugeza 180°, hanyuma ukagishyira mu ibumba B kugira ngo ugiteremo ubwa kabiri. Roboti zifite imirongo itatu zishobora gukora gusa uburyo bwo guhindura umurongo kandi ntizishobora kurangiza igikorwa cyo guhindura. Kubihata byatera gushwanyagurika kw'igice cyangwa gukubitana kw'ubuso bw'umurambararo;
Ibisabwa mu mikoranire ya sitasiyo nyinshi: Imirongo imwe n'imwe yo gukora imashini zikozwe mu mabara menshi isaba kurangiza icyarimwe "gukuraho ibice + gukata irembo + kugenzura amaso." Roboti ya ZHIYI ifite amashami atanu ishobora kugenzura igice cyabumbwe ku bushyuhe bwa 360° binyuze muri A-axis (kuzenguruka impande za Z-axis) no guca irembo neza binyuze muri B-axis (kuzenguruka impande za X), bigatuma habura ibindi bikoresho byihariye;
Kwihutisha no guhinduranya vuba: Inzira yo gushushanya imashini zikoresha amabara abiri akenshi iba ngufi kurusha amasegonda 15. Umuvuduko wa servo system ya robo ya ZHIYI ifite umurongo wa gatanu wihuta ku kigero cya 50% ugereranije n'uwa robo ifite umurongo wa gatatu, ihuza umuvuduko wo kuzenguruka kw'amafuremu y'ibumba yihuta kandi ikirinda igihe cyo gukora umurongo uhagarara.

Ingingo z'ingenzi ku baguzi:
Hitamo robo ifite amashami atanu ishyigikira "umurongo ugororotse + umurongo ugororotse w'umurongo ugororotse." ZHIYI itanga serivisi zo gupima imiterere ya laser kugira ngo irebe ko imiterere y'umurongo ugororotse n'imiterere y'umubumbe bihuzwa. Umubare w'igeragezwa ry'umubumbe ushobora kugabanuka ukava ku mpuzandengo y'inganda inshuro 15 ukagera ku nshuro 8, bigabanyije cyane ikiguzi cyo kugerageza umubumbe.

III. Uburyo bwo Gutera Inshinge ku Bice Bifite Imiterere Igoye: Gukuraho Ibice Bifite Imiterere Itandukanye no Gukumira Gushwanyagurika, Imirongo itanu ni "Umutekano Ushingiye ku Mutekano"

Uburyo bwo gushushanya ibice bufite imiterere igoye burimo ibikoresho nka bumpers z'imodoka (inyubako zigonze), catheters zo kwa muganga (zifite inkuta nto kandi zifite imiterere idasanzwe), n'ibice byoroheje byo mu kirere (igishushanyo mbonera cy'ubudodo). Imiterere y'ubudodo bw'ibi bice iragoye, kandi inzira yo gukuramo ibice igomba kwirinda inyubako zigonze kandi zipfundikiye no gukumira gushwanyagurika kw'ubuso (nk'ubuso bw'irangi ry'ubudodo bw'imodoka). "Inzira ihamye" ya robo ifite umurongo wa gatatu ntabwo ihagije na gato.

Kuki roboti ifite imirongo itanu ari ngombwa? Gutegura inzira yo gukuraho ibice by'umubiri mu buryo buhindagurika: Ibice bifite imiterere idahwitse akenshi bisaba "gutembera no kuzunguruka kugira ngo hirindwe imbogamizi" iyo bikuwe mu ibumba (urugero, catheters zo kwa muganga zigomba gukurwaho ku nguni ya 45° kugira ngo hirindwe ko inkuta z'umuyoboro w'amazi zihinduka). Roboti ifite imirongo itanu ya ZHIYI ishobora kwigana "inzira zo gukuraho ibice by'umubiri" binyuze mu guhuza ibice byinshi, yirinda kugongana n'ibice bigaragara mu mwobo w'ibumba;
Gupima ubushobozi bwo gutwara imizigo myinshi no gukora neza cyane: Ibice binini kandi bidafite imiterere ihamye nk'ibice by'imodoka bishobora gupima ibiro 10-20. Roboti za ZHIYI zifite imiterere itanu (nk'urutonde rwa WKG) zifite ubushobozi bwo gutwara imizigo ntarengwa bwa kilogarama 50 mu gihe zigumana uburyo bwo gushyira imizigo neza bwa ± 0.05mm, bigakemura ikibazo cy'inganda cy'"imizigo iremereye ishobora kunyeganyega kandi ikora neza cyane isaba ubushobozi buke bwo gutwara imizigo";
Ibisabwa ku burinzi bw'ubuso: Ubuso bw'ibice bimwe na bimwe bidafite imiterere ikwiye (nk'imashini zikoresha ubuganga zibonerana) ntibushobora kugira imivurungano. Roboti ya ZHIYI ifite amashami atanu, ifite igikombe cyo gukurura cy'ubusamo cyihariye (gikozwe mu bikoresho byoroshye bya silikoni), ishobora guhindura inguni y'igikombe cyo gukurura inyuze mu murongo uzenguruka, ikagenzura ko igitutu cyayo gikwiranye neza mu gihe cyo gukuraho igice.

Ikibazo cyo Gukoresha Inganda:
Nyuma y’uko uruganda rw’ibice by’imodoka rw’i Burayi rukoresheje robo ya ZHIYI ifite umurongo wa gatanu, igipimo cyo gushwanyagurika kw’amabampari y’imodoka mu gihe cyo gukuraho ibice cyagabanutse kuva kuri 12% kugera kuri 0.5%, ubushobozi bwo gukora buri munsi bwiyongereyeho 40%, naho ikiguzi cy’abakozi kigabanukaho 30% (bijyanye n’inyungu nyamukuru ya ZHIYI yo "kugabanya ikiguzi 30% binyuze mu buryo bwikora").

IV. Uburyo bwo Gutera Inshinge mu buryo bwihuta: Gukuraho Ibice byihuse no Kugenzura Ubwiza bw'Ibice Bifite Inkuta Nto, Imirongo Mitanu ni "Urufunguzo rwo Gukora neza"

Gutera inshinge mu buryo bwihuta cyane cyane bitanga ibikoresho nk'ibikoresho by'ibiribwa bifite inkuta nto, inshinge zikoreshwa rimwe, n'ibikoresho by'ikoranabuhanga. Ibiranga ni "igihe gito cyo gukora (amasegonda 5-10), ibice bya pulasitiki bito (mm 0.1-0.5), n'ingano nini," bisaba "umuvuduko + ubuziranenge + ubuziranenge" bwinshi cyane buva kuri robo. Roboti zifite imiterere itatu ntizuzuza ibisabwa kugira ngo zisubize vuba kandi zishyire neza aho ziherereye.

Kuki roboti ifite imirongo itanu ari ngombwa? Guhindura igihe cy'uruziga rugufi cyane: Urugendo rwo gushushanya ibikoresho by'ibiribwa bifite inkuta nto ni amasegonda 6 gusa. Umuvuduko w'ingendo wa roboti ifite imirongo itatu ntushobora guhuza n'umuvuduko wo gufungura no gufunga kw'ibimera, bigatera "gutinda gukuraho ibice → gufunga umurongo w'umusaruro"; moteri ya servo ya roboti ifite imirongo itanu ya ZHIYI ifite umuvuduko ntarengwa wa 3000 rpm, kandi umuvuduko wo gukuraho ibice byayo wihuta ku kigero cya 60% kurusha roboti ifite imirongo itatu, bigatuma "gukuraho igice ako kanya iyo ibimera bifunguye";
Ibice Bito Birwanya Guhinduka kw'Ibice: Gukuraho ibice bito bito (nk'udupira twa syringe dukoreshwa rimwe) bifite ubugari bwa 0.1mm bisaba kugenzura neza imbaraga n'inguni. "Gukuraho ibice bikomeye bikoranaho" bya robo ifite impande eshatu bitera guhindagurika kw'ibice bya pulasitiki. Roboti ya ZHIYI ifite impande eshanu ihindura inguni yo gukuraho ibice binyuze mu murongo uzenguruka kandi igakurikirana imbaraga mu gihe nyacyo ikoresheje sensor y'umuvuduko, ikagabanya igipimo cyo guhinduka kikagera munsi ya 0.3%;
Igenzura ry’Ubuziranenge kuri Interineti: Gukora vuba bisaba kumenya icyarimwe ingano z’ibice bya pulasitiki. Roboti ya ZHIYI ifite amashami atanu ishobora gushyirwaho sisitemu yo kugenzura icyerekezo, ikoresheje uruziga ruzunguruka kugira ngo izunguruke igice cya pulasitiki kuri 360°, bigatuma habaho "gukuraho ibice + kugenzura + gutondekanya," bikuraho gukenera ahantu ho gupimira no kuzigama umwanya wo gukoreramo.

Ibyiza byo kuzigama no kubahiriza amategeko:
Roboti ya ZHIYI ifite amashami atanu yujuje ibisabwa na ISO9001 na CE. Sisitemu ya servo ikoresha ikoranabuhanga ryo kugarura ingufu, izigama ingufu zingana na 30% kugeza kuri 50% kurusha roboti zisanzwe zifite amashami atatu, yujuje amabwiriza agenga ibidukikije ya EU, Amerika ya Ruguru, n'utundi turere, kandi ikwiranye n'ibyo abaguzi ku isi bakeneye mu gutunganya ibicuruzwa.

Incamake: Roboti zifite umurongo wa gatanu si "uburyo bwo kuvugurura," ahubwo ni "ibisabwa kugira ngo umuntu yinjire" muri izi nzira.

Ku bijyanye n'uburyo bune bw'ingenzi bwo gushushanya mu buryo bw'ingufu—gushyiramo ibirango mu buryo bw'ingufu, gushushanya mu buryo bw'amabara abiri/amabara menshi, ibice bito bidasanzwe, no gushushanya mu buryo bwihuse—roboti ya servo ifite imirongo itanu ntabwo ari "ibikoresho by'ubushake," ahubwo ni "igikoresho gikenewe" kugira ngo hamenyekane ko umusaruro ukorwa neza, ireme ry'ibicuruzwa, n'ikiguzi gikwiye kugenzurwa. Ugereranyije na roboti zifite imirongo itatu, nubwo ishoramari rya mbere mu bikoresho bifite imirongo itanu riri hejuru gato, ikiguzi gishobora kugaruzwa mu mezi 6-12 binyuze mu "kugabanuka kw'igipimo cy'ibisigazwa (1.2% ugereranyije na 6%), kuzigama abakozi (abantu 2-3/umurongo), no kongera ubushobozi bwo gukora (40%+)." ZHIYI (Zhiyi Intelligent) ni ikigo mpuzamahanga gitanga ibisubizo byo kwihutisha imashini, gifite patenti 13 z'imashini zikoreshwa kandi gifite imishinga irenga 500 ku isi. Imbunda zabo za servo zifite imirongo itanu zishobora gutanga ibisubizo byihariye hashingiwe ku bisabwa n'abakiriya (nk'ubwoko bw'imashini ikoreshwa n'ingano y'ibice bya pulasitiki), ahantu ho gukorera (nk'imiterere y'imashini ikoreshwa mu gushushanya), n'intego z'ubushobozi bwo gukora. Batanga kandi ibyerekanwa by'uruganda, amahugurwa mu mikorere, n'inkunga ku isi nyuma yo kugurisha.