Ibyiza byo kugura roboti za Servo ku bwinshi mu Bushinwa

Ibyiza byo kugura roboti za Servo ku bwinshi mu Bushinwa

Hagati y’isi yose y’imikorere y’inganda mu buryo bwikora, robots za servo, nk'ibikoresho by'ingenzi mu mikorere myiza, byakoreshejwe cyane mu nganda z'ikoranabuhanga, ibice by'imodoka, ibikoresho by'ubuvuzi, gupakira ibiribwa, n'ibindi. Ku bakiriya mpuzamahanga bagurisha ibicuruzwa byinshi, gufata icyemezo cy'aho ugura ibicuruzwa byinshi bigira ingaruka zitaziguye ku kiguzi cyo kugura, imikorere myiza yo gutanga ibicuruzwa, no ku bufatanye bw'igihe kirekire. Ubushinwa, bufite ubunararibonye mu nganda no kugera ku isi yose, bwabaye inkingi ikomeye ku isi mu kugura roboti zikoresha servo nyinshi. Iyi nkuru izasesengura ibyiza byihariye byo kugura ibicuruzwa byinshi mu Bushinwa uhereye ku ngingo eshanu z'ingenzi kugira ngo itange ubuyobozi ku byemezo byawe byo kugura.

I. Akamaro k'Ikiguzi: Amatsinda y'Inganda + Ingaruka z'Ubunini Bigabanya Cyane Ikiguzi cyo Kugura ku Bunini

Kimwe mu bibazo by'ingenzi abakiriya mpuzamahanga bashyira mu bikorwa ni ukugenzura ikiguzi. Inyungu y'ikiguzi cy'inganda za servo robots zo mu Bushinwa si "ibiciro biri hasi" gusa, ahubwo ni "igipimo cy'ikiguzi n'imikorere biri hejuru" gishingiye ku bufatanye bw'uruhererekane rwuzuye n'umusaruro munini. Ibi bigaragarira cyane mu ngingo eshatu:

1. Amatsinda y'inganda akuze, agabanya ikiguzi cyo gushyigikira ku kigero kirenga 30%

Ubushinwa bwashinze amatsinda y’inganda za servo robots akorera muri Pearl River Delta (Shenzhen, Dongguan) na Yangtze River Delta (Suzhou, Shanghai), buhuza amasosiyete ibihumbi n’ibihumbi yihariye mu bintu byose kuva ku bice by’ingenzi (moteri za servo, controllers, na reducers) kugeza ku gutunganya amazu no guteranya insinga. Urugero, mu birometero 5 uvuye ku kigo gikomeye. Robot MAbakora ibikoresho byo mu bwoko bwa “aufacturer” muri Shenzhen, abatanga moteri za servo, abakora ibikoresho by’ubuhanga, n’abakora ibikoresho byo mu bwoko bwa “sensor” bose barahari, bikuraho ikiguzi cy’ibikoresho n’itumanaho cyo gushakisha ibicuruzwa mu turere dutandukanye. Ubu buryo bwo "guhuza intera ntarengwa" bugabanya ikiguzi rusange cy’uruhererekane rw’ibikoresho ku kigero kirenga 30% ugereranije n’ibiciro byo kugura ibikoresho mu buryo bwa “decentralized development”, ndetse bunanoza imikoranire y’ibice no koroshya kubungabunga no gusimbuza ibikoresho nyuma yaho.

2. Umusaruro mugari ugabanya ikiguzi cy'imigabane, ugatanga igabanywa rikomeye ku bicuruzwa byinshi

Servo y'Abashinwa Robot ikiMuri rusange, ibigo bikomeye bifite ubushobozi bwo gukora ibikoresho birenga 50.000 ku mwaka, aho ibigo bikomeye birenga 200.000, birenga cyane inganda zo mu bihugu bito n'ibiciriritse. Umusaruro munini ntugabanya gusa ikiguzi cyo kugura ibikoresho fatizo (urugero, kugura ibikoresho byinshi bya aluminiyumu na bearing nziza bishobora kugabanyirizwa 10%-15% ku batanga ibikoresho), ahubwo unagabanya ikiguzi gihoraho nko mu bushakashatsi no mu iterambere n'igabanuka ry'agaciro k'ibikoresho. Ibi bigaragarira mu giciro cya nyuma. Abakiriya bagura ibikoresho byinshi 100 cyangwa birenga bashobora kugabanyirizwa 8%-12% ugereranije n'ibice bito. Uko ingano y'ibyo bagura ari nini, niko ubushobozi bwo kugurisha burushaho kuba bwiza. Urugero, umucuruzi w'i Burayi yaguze robots 500 za servo 6-axis nyinshi mu Bushinwa, agabanyirizwa 15% ugereranije n'ibikoresho bimwe na bimwe, agabanya arenga € 200.000 mu giciro cyo kugura buri mwaka.

3. Inkunga ya politiki n'inyungu ku giciro cy'ivunjisha bigabanya ikiguzi cyo kugura.

Guverinoma nyinshi z'Ubushinwa zashyize roboti za servo mu "nganda zikoresha ikoranabuhanga rihanitse," zitanga inkunga yo gukora ubushakashatsi no guteza imbere no kugabanya imisoro (nk'igabanuka rya 15% ku musoro ku nyungu z'ibigo ku bigo bikoresha ikoranabuhanga rihanitse) ku nganda. Izi nyungu za politiki zihindura mu buryo butaziguye inyungu ku giciro cyo kugura ibicuruzwa ku bakiriya. Muri icyo gihe, igipimo gihamye cy'ivunjisha cya RMB ugereranyije n'amafaranga menshi mpuzamahanga, hamwe n'uburyo bwo kwishyura bushyigikiwe n'ibigo by'Ubushinwa (nk'amabaruwa ya L/C y'inguzanyo n'amafaranga ya T/T mu byiciro), bifasha abakiriya mpuzamahanga kugabanya ibyago byo guhinduka kw'ivunjisha no kugabanya ikiguzi cy'imari.

II. Ubwiza bwizewe: Ikoranabuhanga ryigenga + Icyemezo Mpuzamahanga cyujuje Ibipimo Ngenderwaho Mpuzamahanga

"Ese igiciro gito bivuze ko ari gito?" Iki ni ikibazo gikunze kugaragara mu bakiriya mpuzamahanga. Ariko, inganda za robo zo mu Bushinwa zikora servo ubu zarahindutse kuva kuri "Made in China" kugeza kuri "Smart Manufacturing in China," aho urwego rw'ubuziranenge bwazo ruzwi ku isi yose:

1. Iterambere ryigenga mu ikoranabuhanga ry'ibanze, imikorere y'ingenzi igaragazwa n'ibirango mpuzamahanga

Mu bihe byashize, ibice by'ingenzi nka moteri za servo na moteri zigabanya ubuziranenge byishingikirizaga ku bicuruzwa bitumizwa mu mahanga. Muri iki gihe, amasosiyete yo mu Bushinwa yakoze ku giti cyayo ibirenga 80% by'ibi bice by'ingenzi. Urugero, moteri za servo z'ikigo kimwe zigira ubushobozi bwo gushyiramo ibintu neza bwa ± 0.001mm n'umuvuduko wo gusubiza wa ≤0.01s, ugereranije n'ibicuruzwa bisa nabyo bya Yaskawa (Ubuyapani) na Siemens (Ubudage). Ibikoresho byabo bigabanya ubushyuhe bya RV byakozwe ku giti cyabyo bifite ubuzima burenga amasaha 10.000, bihura n'ibisabwa mu nganda kandi bimara igihe kirekire. Ku bagura ibicuruzwa byinshi, nta mpamvu yo guhangayikishwa n'ibyago byo kubura aho ibice by'ingenzi bitanga, kandi ikiguzi cyo gusimbuza ibice kiri hasi.

2. Igenzura ry’Ubuziranenge ryuzuye, ryemejwe ku rwego mpuzamahanga

Inganda zikomeye zo mu Bushinwa zikora robo zikora serivisi za servo zashyizeho uburyo burambuye bwo kugenzura ubuziranenge, kuva ku gupima ibikoresho fatizo (IQC), kugenzura uko umusaruro ukorwa (IPQC), kugeza ku kugenzura ubuziranenge bw'ibicuruzwa birangiye (OQC). Hari amasosiyete yashyizeho uburyo bwa MES bwo gucunga umusaruro kugira ngo buri robo ikurikirane neza. Byongeye kandi, ibirenga 90% by'ibicuruzwa by'amasosiyete ni CE (EU), UL (US), ISO9001 (ubuziranenge), na ISO14001 (ibidukikije), bituma abantu bagera ku masoko akomeye nka EU, Amerika ya Ruguru, na Aziya y'Amajyepfo y'Uburasirazuba hatabayeho impinduka z'amategeko, bityo bigabanyiriza ikiguzi cyo guhindura nyuma yo kugura.

3. Gusuzuma mbere yo gutumiza ibicuruzwa byinshi kugira ngo bigabanye ingaruka z'ubuziranenge

Ku baguzi benshi, amasosiyete yo mu Bushinwa atanga serivisi zo gupima mbere y’uko ikorwa: Nyuma yo gukora, bakora isuzuma rihoraho ry’amasaha 72 hashingiwe ku buryo umukiriya akoresha (nk’uburyo bwo guteranya ibice by’ikoranabuhanga no gucunga ibice by’imodoka) kugira ngo bigane imiterere y’imikorere y’ibintu nyabyo kugira ngo buri robo ikomeze gukora neza. Urugero, umucuruzi w’umunyakoreya ucuruza ibintu byinshi yaguze robots 300 za servo yo guteranya ecran ya telefoni zigendanwa. Isosiyete yiganye inzira yose yo "gufata neza - gushyiramo - guteranya" mbere y'igihe, igera ku gipimo cyo gutsinda ikizamini 100%. Umukiriya yahise ashyira ibicuruzwa mu bikorwa nta kibazo na kimwe cyo gukosora amakosa.

III. Guhagarara neza mu ruhererekane rw'ibicuruzwa: Ubushobozi buhagije bwo gukora + Ibikoresho byoroshye bitanga umusaruro mwinshi

Ku bakiriya mpuzamahanga bagurisha ibicuruzwa byinshi, "gutanga ibicuruzwa ku gihe" no "gutanga ibicuruzwa ku gihe" ni ingenzi kuruta igiciro gusa. Inganda za roboti zo mu Bushinwa zitanga inyungu zidasubirwaho mu kudahungabana kw'uruhererekane rw'ibicuruzwa:

1. Ubushobozi buhagije bwo gukora ibicuruzwa n'igihe gito cyo kwishyura ibicuruzwa ku bwinshi

Ibigo by’imashini zikora robo zo mu Bushinwa muri rusange bifite "ubushobozi bwo gukora buhindagurika." Bifite urutonde ruhagije rw'ibikoresho bisanzwe (nk'ibikoresho rusange bifite umurongo 4 n'umurongo 6). Ku bicuruzwa byinshi bifite umurongo 100-500, igihe cyo gutanga gishobora kugenzurwa mu minsi 15-30. Ndetse no ku bikoresho byihariye, igihe cyo gutanga gishobora kugabanywa kikagera ku minsi 45 binyuze mu guhindura ibyo umurongo w’imashini ushyiramo ibintu, byihuse cyane kuruta iminsi 60-90 isanzwe ku bigo by’i Burayi na Amerika. Urugero, umucuruzi w’ubucuruzi wo muri Aziya y’Amajyepfo y’Epfo yari akeneye byihutirwa robo 200 za servo kugira ngo zagure umurongo w’imashini ushyiramo ibintu. Isosiyete y’Abashinwa yashyizeho byihutirwa ubushobozi bwo gukora, irangiza gukora no kohereza ibicuruzwa mu minsi 25, ifasha umukiriya kwirinda igihombo giterwa n’igihe umurongo w’imashini uhagarara.

2. Umuyoboro w’ibicuruzwa ku isi yose, utuma habaho ubwikorezi bw’imizigo mu buryo butandukanye

Ubushinwa bufite ibyambu byo ku rwego rwo hejuru nka Shenzhen, Shanghai, na Guangzhou, ndetse n'umuyoboro wuzuye w'ubwikorezi bwo mu mazi n'ikirere ku isi. Roboti zitwara abantu benshi zishobora koherezwa mu nyanja (zihendutse, zikwiriye gutumiza ibintu byinshi), mu kirere (zihuta, zikwiriye gutumiza ibintu byihutirwa), cyangwa China-Europe Express (ikorera mu Burayi bw'imbere mu gihugu kandi ikirinda umubyigano w'imizigo yo mu mazi). Iyi sosiyete kandi ifasha abakiriya mu gutangaza no gutanga serivisi zo gutwara ibicuruzwa, itanga serivisi zo gutwara ibicuruzwa ku nzu n'inzu, aho umuntu azajya ahagarara. Urugero, ibicuruzwa byinshi byoherejwe i Hamburg, mu Budage, bishobora kuhagera mu nyanja mu minsi 25, kandi ubushobozi bwo gutwara ibicuruzwa kuri gasutamo buri hejuru ya 30% ugereranyije n'ahandi. Ibicuruzwa byoherejwe muri Aziya y'Amajyepfo y'Uburasirazuba bishobora kuhagera mu ndege mu minsi 3-5, aho ibicuruzwa bitwara 60% gusa by'ibigo by'i Burayi n'Amerika.

3. Gukomera mu mikorere y'uruhererekane rw'ibicuruzwa, birinda ihungabana ry'ibicuruzwa

Kuva mu 2020, uruhererekane rw'ibicuruzwa ku isi rwagiye ruhura n'ihindagurika ryinshi. Ariko, inganda z'imashini zikora servo mu Bushinwa, zikoresheje inyungu yazo yo gushyira ibintu mu buryo bwuzuye mu ruhererekane rw'ibicuruzwa, zagaragaje ubushobozi bwo kwihangana bugaragara. Urugero, mu gihe cy'ibura ry'ibikoresho binini ku isi, amasosiyete y'Abashinwa yafatanyije n'inganda zikora ibikoresho binini mu gihugu kugira ngo barebe ko ibikoresho binini binini bitangwa neza. Ubwo ibiciro by'ibikoresho fatizo byazamukaga, amasosiyete ari mu itsinda ry'inganda yagabanyije ikiguzi binyuze mu kugura ibicuruzwa bihuriweho, birinda gutinda gutumiza ibicuruzwa bitewe n'ibiciro bizamuka cyane. Ku bakiriya bagura ibicuruzwa byinshi mu gihe kirekire, amasosiyete y'Abashinwa ashobora kandi gusinya amasezerano y'igihe kirekire yo gutanga ibicuruzwa kugira ngo ahagarike ibiciro n'ubushobozi bwo gukora, arebe ko ibicuruzwa bihagaze neza mu gihe cy'umwaka umwe cyangwa ibiri.

IV. Ubushobozi bwo guhindura ibintu: Gukora ibintu mu buryo bworoshye + Gusubiza vuba, guhuza ibintu bitandukanye bikoreshwa

Abakiriya mpuzamahanga bagurisha ibicuruzwa byinshi bakorera inganda zitandukanye zo munsi y'ubutaka (nk'ibikoresho by'ikoranabuhanga, imodoka, n'ibiribwa), ndetse n'ibyo bakeneye kugira ngo amaboko ya roboti ya servo Bitandukanye uko bikwiye. Ubushobozi bw'ibigo byo mu Bushinwa bwo guhindura ibintu buhuye neza n'ibyo bikenewe muri izi ngingo zitandukanye:

1. Guhindura ibintu mu buryo bwuzuye, bikubiyemo ibipimo by'ingenzi nko gutwara ibintu, ingendo, no gukora neza.

Ese ni "ikintu gito" Ukuboko kwa Robotic hamwe n'umutwaro w'ibiro 5" (wo guteranya ibice by'ikoranabuhanga) cyangwa "ukuboko gukomeye kwa roboti hamwe n'umutwaro w'ibiro 50" (wo gufata ibice by'imodoka); byaba "ukuboko gutambitse gufite urugendo rwa metero 1" cyangwa "ukuboko kwa roboti gufite impande nyinshi hamwe n'uruhererekane rwa 360°," amasosiyete yo mu Bushinwa ashobora guhindura ibipimo kugira ngo bihuze n'ibyo abakiriya bakeneye. Urugero, umucuruzi w'ibikoresho by'ubuvuzi wo muri Amerika yari akeneye "ukuboko kwa roboti yihariye mu cyumba cyo gusukura." Bakoresheje inzu y'icyuma kitagira umugese yo mu rwego rwo hejuru hamwe na sisitemu yo kuyungurura ya HEPA, amasosiyete yo mu Bushinwa yahinduye ukuboko kwa roboti hakurikijwe GMP kugira ngo bihuze n'ibisabwa mu gukora ibikoresho by'ubuvuzi.

2. Igisubizo cyihuse ku gisubizo: Ibisubizo byihariye mu masaha 24

Ku byerekeye amabwiriza yo guhindura ibintu ku bwinshi, amasosiyete yo mu Bushinwa yashyizeho amatsinda y’abahanga mu bya tekiniki. Iyo abakiriya babisabye, ibisubizo by’ibanze (harimo moderi za 3D, impapuro z’amakuru, n’ibiciro) bitangwa mu masaha 24, kandi ibisubizo byemezwa mu masaha 72. Ugereranyije n’imikorere myiza y’amasosiyete yo mu Burayi no muri Amerika, ibisubizo byihuse by’amasosiyete yo mu Bushinwa bifasha abakiriya kugabanya ibihe byo gutanga amasoko no kwihutisha imishinga iri imbere.

3. Ibiciro byo guhindura ibintu mu buryo bugenzurwa: Nta kiguzi cy'inyongera cyo guhindura ibintu mu buryo buhuriweho

Bitewe n’uko ibicuruzwa by’ingenzi bikorerwa mu rugo hamwe n’imirongo y’umusaruro ikorwa mu buryo bworoshye, amasosiyete yo mu Bushinwa atanga ikiguzi cyo guhindura ibintu kiri hasi cyane ugereranyije n’icy’ibirango mpuzamahanga. Ku mabwiriza yo guhindura ibintu ku bwinshi y’ibice 100 cyangwa birenga, amasosiyete menshi nta yandi mafaranga atanga yo guhindura ibintu, yishyuza amafaranga make gusa ku "bintu byihariye" (nk'amazu ya titaniyumu) ​​cyangwa "ibintu byihariye" (nk'uburyo bwo gushyira ibintu mu buryo bwo kureba), bigabanya cyane imbogamizi ku bakiliya zo kwinjira.

V. Ingwate Nyuma yo Kugurisha: Umuyoboro wa Serivisi Mpuzamahanga + Ubufasha bwo mu gace, Gukemura Ibibazo

Ibibazo byo kugura nyuma yo kugurisha ku rwego mpuzamahanga (nk'igabanuka ry'isanwa no kugorwa no kubona ibikoresho bisimbura ibindi) bimaze igihe kinini bibabaza abakiriya. Ariko, amasosiyete y'imashini zo mu Bushinwa zikora robots zageze kuri serivisi zitagira imipaka nyuma yo kugurisha binyuze mu gutanga serivisi ku isi yose:

1. Serivisi zo gusana serivisi ku rwego rw'isi, serivisi zo gusana mu gace

Kugeza ubu, amasosiyete akomeye yo mu Bushinwa yashinze ahantu ho gukorera serivisi mu bihugu birenga 30 n'uturere ku isi yose (nka Los Angeles, muri Amerika; Munich, mu Budage; New Delhi, mu Buhinde; na Ho Chi Minh City, muri Vietnam). Abaguzi benshi bashobora kwishimira serivisi zo gusana mu gace batuyemo, igihe cyo gusubiza mu masaha 48. Urugero, iyo robo ya servo yaguzwe n'umucuruzi wo muri Brezili yangiritse, itsinda ry'abashinzwe serivisi bo muri ako gace ryahageze mu masaha 24 kugira ngo riyisane, birinda igihe kirekire cyo kuyikora.

2. Ubufasha bwa tekiniki bwo kure mu gukemura ibibazo byihuse

Ku bibazo bito bidasaba gusana aho bakorera (nk'ibibazo byo gutunganya parameters na software), amasosiyete atanga ubufasha bwa tekiniki buri masaha 24 (binyuze kuri videwo na porogaramu yo kugenzura kure). Injeniyeri mu bya tekiniki zitanga ubuyobozi mu buryo bwihuse, kandi ibibazo byinshi bikemurwa mu masaha 1-2. Amasosiyete atanga kandi amahugurwa kuri interineti kugira ngo afashe abakozi b'abakiriya kumenya uburyo busanzwe bwo kubungabunga robo, bigabanye ibyago byo gutsindwa.

3. Gutanga ibikoresho by'igihe kirekire kugira ngo bikomeze gukora

Amasosiyete yo mu Bushinwa yashinze ububiko bw'ibikoresho bisimbura ibindi ahantu hatandukanye ku isi (nka Hamburg, mu Budage, na Chicago, muri Amerika). Afite urutonde ruhagije rw'ibikoresho bisimbura ibindi bikoreshwa kenshi (nka moteri za servo, ibigabanya ibikoresho, na sensor) kandi ashobora koherezwa mu masaha 48 nyuma yo gutumiza kw'abakiriya. Amasosiyete kandi atanga garanti y'imyaka itatu ku bice by'ingenzi n'garanti y'umwaka umwe kugeza kuri ibiri kuri mashini yose. Amasosiyete amwe atanga kandi serivisi zo kubungabunga ubuzima bwose, zituma abakiriya bakomeza kuba inyangamugayo igihe kirekire.

Umwanzuro: Guhitamo Ubushinwa bivuze guhitamo "Ubufatanye Buhendutse kandi Buhamye"

Kuva ku giciro gishoboka kugeza ku bwiza bwizewe, kuva ku ruhererekane rw’ibicuruzwa ruhamye kugeza ku guhindura ibintu mu buryo bworoshye, kugeza kuri serivisi idafite impungenge nyuma yo kugurisha—inganda zo mu Bushinwa zikora robo zikora servo zubatse "akarusho kuzuye," zikaba umufatanyabikorwa wizewe ku bakiriya mpuzamahanga bacuruza ibicuruzwa byinshi. Kuri ubu, abacuruzi baturutse mu bihugu birenga 50 n'uturere twose ku isi bagabanyije ikiguzi cyo kugura, bongera imikorere myiza yo gutanga ibicuruzwa, kandi bagura amasoko menshi binyuze mu kugura robo zikora servo ku bwinshi mu Bushinwa.

Niba uri umukiriya mpuzamahanga ucuruza amashanyarazi menshi ushaka umuyoboro wo kugura roboti za servo zihendutse kandi zihendutse, tekereza guhitamo Ubushinwa. Turakugira inama yo kubanza kugenzura ubuziranenge binyuze mu isuzuma ry'icyitegererezo, hanyuma ugasinya amasezerano yo kugura amashanyarazi menshi igihe kirekire kugira ngo ubone inyungu. Twizera ko imbaraga z'inganda za servo roboti zo mu Bushinwa zizatera imbere mu bucuruzi bwawe.

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