Guhitamo Robot: Inyigo y'Urugero rwa Roboti zifite umurongo wa gatanu mu gushushanya amazu ya moteri ku modoka nshya zikoresha ingufu

Guhitamo Robot: Inyigo y'abantu batanuRoboti zo mu bwoko bwa Axis mu Gutera Ingufu mu Gutunganya Inzu z'Ibinyabiziga Bishya Bikoresha Ingufu

Iterambere ryihuse ry’inganda zikora ibinyabiziga bishya bikoresha ingufu ryatumye habaho ibisabwa bikomeye mu gukora ibikoresho by’ingenzi nk’ibinyabiziga bikoresha ingufu. Ubuhanga buhanitse, ubwuzuzanye buhanitse, n’umusaruro mwiza byahindutse amahame akomeye, bituma roboti gakondo zifite umurongo wa gatatu zidahagije mu buryo bugoye bwo gukora. Roboti zifite umurongo wa gatanu, zifite umurongo uhindagurika wo guhuza ibintu byinshi n’uburyo bwo kugenzura ahantu hakomeye, zabaye ibikoresho byikora mu gukora imashini zikoresha ingufu mu gukora imashini nshya. Iyi nkuru izasesengura uburyo bwo guhitamo roboti zifite umurongo wa gatanu, uhereye ku ngingo zibabaza zo gukora imashini zikoresha ingufu mu gukora imashini nshya, kandi itange icyerekezo gikwiye ku bigo bikoresha imashini zikoresha ingufu hashingiwe ku mabwiriza afatika.

I. Gutera Inshinge mu Gutunganya Inzu Nshya z'Imodoka Zikoresha Ingufu: Kuki Roboti Zifite Imirongo Mitanu Zabaye Ingombwa?

Byaba bikozwe muri pulasitiki y’ubuhanga cyangwa imashini zikoze mu byuma bivanze, moteri nshya zikoresha ingufu zirangwa n’imiterere idahwitse, imiterere ihanitse, no kugorwa no gusenyuka. Muri icyo gihe, igihe kinini cyo gukora ibintu kigenwa n’ibisabwa mu gukora ibintu byinshi ni cyo gitegeka ibisabwa by’ingenzi kuri robots, ari nayo mpamvu nyamukuru ituma robots zifite umurongo wa gatanu zisimbura ibikoresho gakondo.

Uburyo bwo gushushanya busaba imikorere y’ibipimo byinshi: Ibikoresho byo gushushanya moteri, byagenewe kwakira moteri, akenshi biba birimo imiterere igoye nko gutwika amababa y’ubushyuhe, imigozi yo kuyishyiraho, n’imyobo yo kuyishyiramo. Ibikoresho bikunze kugira uburyo bwo gukurura inkingi no kuyishyiramo inkingi. Roboti zifite umurongo wa gatatu zishobora gukora gusa umurongo ugororotse ku mpande za X/Y/Z, bigatuma zidashobora gukuraho ibice bifite inguni cyangwa guhindura imiterere yazo y’inguni nyinshi, kandi zigashobora kwivanga n’ibice by’ibikoresho. Mu buryo bunyuranye, roboti zifite umurongo wa gatanu, hamwe n’imigozi yazo izunguruka ihuza, zishobora gukora kuri dogere 360 ​​nta hantu hadasobanutse, zirinda imiterere y’ibikoresho kugira ngo zikureho ibice neza.

Ibisabwa mu buryo bunonosoye bigena ibipimo byo hejuru byo gushyiramo moteri: Ubushobozi bwo kwihanganira ibintu mu buryo bungana n'ibinyabiziga bishya bigomba kugenzurwa muri mikorometero, hamwe n'ibisabwa bikomeye byo guhuza ibintu, guhuza ibintu, n'ibindi bipimo by'imiterere y'ikirere. Kutubahiriza ibi bisabwa bizagira ingaruka zitaziguye ku buryo moteri iteranya neza no kudahindagurika mu mikorere. Roboti za servo zifite umurongo mugari eshanu zigira ubushobozi bwo gusubiramo ibintu neza muri ± 0.05mm. Bihujwe n'imikorere myiza ya sisitemu yo gutwara servo, ibi birinda guhagarara no gutandukana mu gihe cyo gukuraho no gushyiramo ibice, bikerekana ko ibicuruzwa bihoraho.

Guhangana n'ibikenewe mu musaruro mwinshi: Gukora imodoka nshya zikoresha ingufu nyinshi bisaba amasaha 24 yo gukoresha imashini zikoresha injection moteri. Igikapu cya Robot guhuza ibikorwa byinshi nko gutandukanya irembo, kugenzura ibicuruzwa, no gushyiramo pallets, bikuraho gukenera gukoresha intoki. Igihe kimwe cyo gukora imyitozo gishobora kugabanuka kikagera mu masegonda 8, bikongera imikorere ku kigero kirenga 60% ugereranije n'umusaruro ukorwa n'intoki, mu gihe bigabanya cyane ikiguzi cy'abakozi n'ibiciro by'ibisigazwa by'ibikoresho.

Guhuza n'ahantu hashyushye cyane: Inzu zikoresha moteri akenshi zikoresha pulasitiki zikora neza cyane nka PPS na PA66. Ubushyuhe bw'ubuso bw'igicuruzwa buba buri hejuru mu gihe cyo gukuraho. Robot ifite imiterere itanu ishobora gushyirwaho ibyuma bikingira ubushyuhe bwinshi n'ibikoresho byo kwirinda ubushyuhe kugira ngo hirindwe kwangirika kw'igicuruzwa guterwa no guhinduka kw'ibice bikingira ubushyuhe bwinshi mu gihe cyo gukuraho igice. Ituma kandi igice gikurwaho mu buryo bwikora, igakemura ibibazo by'umutekano bifitanye isano no gukora mu gihe cyo gukuraho igice n'intoki.

II. Gutera Imashini Ibumba Amazu y'Imodoka ku Binyabiziga Bishya Bikoresha Ingufu: Ibitekerezo by'ingenzi ku Mahitamo ya Roboti Zifite Imirongo Mitanu

Bitewe n'imiterere y'ibikoresho byo gukora moteri ku modoka nshya zikoresha ingufu, guhitamo robo ifite umurongo wa gatanu bigomba kwibanda ku bipimo bitanu by'ingenzi: ubushobozi bwo gutwara, uburyo bwo gushyiramo ibintu neza, ubworoherane mu ngendo, ubushobozi bwo guhuza ibikorwa, no kudahungabana. Muri icyo gihe, igomba guhindurwa hashingiwe ku bipimo nyabyo by'ibumba, ingano y'imashini ikora inshinge, n'igihe cyo gukora. Ibipimo ngenderwaho by'ihitamo ni ibi bikurikira:

1. Ubushobozi bwo gutwara: Huza uburemere bw'ibicuruzwa + uburemere bw'ibikoresho, hamwe n'umupaka w'umutekano

Uburemere bw'aho imodoka ikorera moteri buratandukana bitewe n'icyitegererezo cy'imodoka n'imiterere yayo. Aho imodoka imwe ikorera moteri ku modoka ntoya nshya itwara abagenzi ipima ibiro bigera kuri 1-3, mu gihe imodoka z'ubucuruzi zishobora kugera kuri kilo 5-8. Mu guhitamo robo ifite imigozi itanu, umutwaro wayo ugomba kuba uhagije uburemere bw'ibicuruzwa + uburemere bw'ibikoresho byihariye, hamwe n'umupaka w'umutekano wabyo nibura 50% kugira ngo hirindwe guhindagurika no guhindagurika neza bitewe n'umutwaro uhagije mu gihe cyo kugenda cyane. Urugero, ku modoka ifite imigozi itatu, ni byiza guhitamo robo ifite imigozi itanu ifite umutwaro upima ≥ kilo 8. Mu gihe uhuza ibikoresho byo kugenzura amaso n'ibyo gukata irembo, ubushobozi bwo gutwara imizigo bugomba kongerwa.

2. Ubuziranenge bwo gushyiramo: Gusubiramo ≤ ± 0.05mm, bihuye n'ibisabwa mu kwihanganira imiterere y'ishusho.

Ibisabwa ku bijyanye n'uburyo imodoka ikora neza n'uburyo ikora neza ni byo bigena neza uburyo iyo robo ikora neza. Ibipimo by'ingenzi byo guhitamo bigomba kwibanda ku buryo ikora neza no ku buryo ikora neza. Uburyo ikora neza bugomba kuba ≤ ± 0.05mm kugira ngo habeho uburyo bwo gushyiramo no gufatira ibintu buri gihe. Muri icyo gihe, robo ifite umurongo wa gatanu ifite urwego rwo hejuru rw'umurongo na sisitemu yo gutwara servo igomba gutoranywa kugira ngo igenzure neza umuvuduko mu gihe cyo kugenda, hirindwa ko ibicuruzwa bihinduka bitewe no guhagarara cyangwa kwihuta gutunguranye.

3. Guhindura imiterere y'imashini: Ingendo n'umuvuduko bya Rotary Axis byahujwe n'imiterere y'imashini.

Urugendo n'umuvuduko wo kuzenguruka w'imirongo ya A/C ya robo ifite amashami atanu (imirongo izunguruka) ni ingenzi cyane kugira ngo ihuze n'imiterere y'ibumba. Ku mirongo ikora moteri ifite ejectors nyinshi zifite inguni n'uburyo bwo gukurura hagati, inguni yo kuzenguruka ya A igomba kuba ≥ ± 180°, naho inguni yo kuzenguruka ya C igomba kuba 360° nta nguni zipfuye. Muri icyo gihe, umuvuduko wo kuzenguruka ugomba guhindurwa kugira ngo uhuze n'ibikenewe mu gukora ahantu hagenda buhoro no kwihuta mu kugenda, bigamije kwemeza ko ari ingenzi mu gihe cyo gutwara nta ngaruka ku ruziga rw'umusaruro.

4. Ubushobozi bwo guhuza ibikorwa: Bushyigikira guhuza ibikorwa byinshi, bugabanya ishoramari mu bikoresho bikoreshwa mu gutunganya umusaruro

Roboti ifite imiterere itanu igomba kugira ubushobozi bukomeye bwo guhuza ibikorwa, ihuza imirimo itaziguye nko gukata irembo mu buryo bwikora, kugenzura uko ibicuruzwa bigaragara ku ikubitiro, gushyiramo agasanduku mu buryo bwikora, no gutanga ibikoresho fatizo. Guhuza ibikorwa byinshi bishobora kugerwaho binyuze muri sisitemu yo kugenzura ishobora gukorwa. Urugero, nyuma yo gukuramo moteri, igikoresho cya robo gishobora gukata irembo neza, hanyuma cyohereza ibicuruzwa ku biro by’igenzura kugira ngo bigenzurwe bwa mbere. Ibicuruzwa byujuje ibisabwa bishyirwa mu gasanduku, mu gihe ibicuruzwa bitujuje ibisabwa bishyirwa mu byiciro mu buryo bwikora, bigatuma habaho ibikorwa byo "gukusanya no gutunganya no gusesengura", bigabanya cyane imikorere y'umurongo w'umusaruro.

5. Gutuza no Kurinda: Bishobora guhuzwa n'inganda, byujuje ibisabwa mu gihe cy'amasaha 24.

Imiyoboro yo gukora imashini zikoreshwa mu gushushanya imashini ikoreshwa mu mazu akoresha moteri isanzwe ikora amasaha 24, bigatuma urwego rwo gukomera no kurinda imiterere y’ukuboko kwa roboti ari ingenzi. Umubiri ugomba kuba wubatswe mu cyuma gikomeye kugira ngo hirindwe kwangirika kw’imiterere guterwa no kugenda vuba cyane; urwego rwo kurinda rugomba kugera kuri IP54 cyangwa irenga kugira ngo hirindwe ivumbi, amavuta n’ubushuhe byangiritse mu imashini ikoreshwa mu gushushanya imashini; igomba kandi kuba ifite ubushobozi bwo kwisuzuma, kurinda guhagarara byihutirwa, no gukumira icyorezo, bigatuma habaho kuzimya ako kanya mu gihe habayeho ubumuga kugira ngo hirindwe kwangirika kw’ibikoresho n’imashini kandi bikomeze gukora neza.

6. Guhuza n'imimerere: Guhuza neza n'imashini zikora inshinge n'ibibumbano

Mu gihe uhitamo robo, menya neza ko ihujwe neza n’imashini isanzwe ikora inshinge n’ibipimo bya mold. Ku mashini nini zikora inshinge zifite ubushobozi bwa 800T no hejuru yayo, ni byiza guhitamo robo ikora inshinge ifite ubushobozi bwo gukora inshinge eshanu ifite ukuboko kwagutse kugira ngo ihuze n’ibisabwa mu gukuraho ibice by’imashini nini. Muri icyo gihe, sisitemu yo kugenzura robo igomba gushyigikira itumanaho ry’ibimenyetso n’imashini ikora inshinge n’imashini, bigatuma habaho guhuza ibimenyetso byo kurangiza inshinge mu buryo nyabwo, ibimenyetso byo gukuraho ibice bya robo, n’ibimenyetso byo gufungura/gufunga imashini kugira ngo hirindwe igihe cyo gutegereza hagati y’ibikoresho.

III. Gutera inshinge mu mazu y'imodoka ku modoka nshya zikoresha ingufu: Inyigo y'ikoreshwa ry'inkoni ya robotike ifite umurongo wa gatanu

Incamake y'urutonde: Uruganda rw'ingenzi mu gukora ibinyabiziga bishya bitanga ingufu rwibanda ku gushushanya moteri zikoreshwa mu modoka nshya zitwara abagenzi. Ibi bicuruzwa bikozwe muri pulasitiki ya PPS, ipima ibiro 2.8 buri kimwe, hamwe n'ubushobozi bwo kwihanganira ibintu bungana na ± 0.03mm. Uburyo bwa mbere bwo gukora bwakoresheje ukuboko kwa roboti ifite umurongo wa gatatu hamwe n'ubufasha bw'intoki, byagize ibibazo nko kubangamira ibice, umuvuduko mwinshi w'ibisigazwa (hafi 5%), no kugenda buhoro k'umusaruro (amasegonda 15 kuri buri ruziga). Kugira ngo habeho ibyifuzo by'ibinyabiziga 500.000 ku mwaka, hashyizweho ukuboko kwa roboti ifite umurongo wa gatanu wa ZHIYI kugira ngo ivugurure umurongo w'umusaruro.

Guhitamo no guhuza

Hashingiwe ku miterere y'ibicuruzwa n'ibisabwa mu musaruro, roboti ya ZHIYI ya servo ifite amashami atanu yatoranyijwe neza yatoranyijwe. Imiterere yayo y'ibanze ni iyi ikurikira:
Umutwaro upimwe: 10kg, ufite umutekano uhagije, ushobora kwakira ibikoresho byoroshye birwanya ubushyuhe bwinshi n'ibikoresho byo gukata irembo;
Gusubiramo: ± 0.03mm, byujuje ibisabwa ku rwego rwa mikoroni mu gupima ibicuruzwa;
Inguni yo kuzunguruka k'umurongo wa A/C: Umurongo wa A ± 180°, umurongo wa C 360°, ishobora gukoreshwa n'inyubako zikora ku mfuruka n'iz'imbere, bigatuma ibice bikuramo ku mfuruka bidahungabanywa;
Guhuza ibikorwa: Guhuza uburyo bwo gukata irembo mu buryo bwikora, kugenzura bwa mbere kwa CCD, n'imikorere yo gushyiramo agasanduku mu buryo bwikora, bigatuma habaho guhuza ibikorwa byinshi;
Ikorana n'imashini ikora inshinge: Imashini nini ya 800T ikora inshinge, ukuboko kwagutse kwujuje ibisabwa mu gukuraho ibice by'ibumba, kandi sisitemu yo kugenzura ihuzwa neza n'imashini ikora inshinge.

Ibisubizo by'Uburyo bwo Gukoresha

Kongera umusaruro mu buryo bugaragara: Igihe cyo gukora rimwe cyagabanutse kuva ku masegonda 15 kugeza ku masegonda 9, ubushobozi bwo gukora buri saha bwiyongereyeho 66.7%, kandi amasaha 24 akora neza bishobora kugera ku musaruro wa buri mwaka w’ibice 600.000, birenga intego z’umusaruro;
Igipimo cy'ibisigazwa cyagabanutse cyane: Gushyira neza cyane aho biherereye no gukora neza kw'ukuboko kwa roboti ifite umurongo wa gatanu bikemura burundu ibibazo byo kugongana kw'ibice no kunyuranaho mu gihe cyo gufata ibice, bigabanya igipimo cy'ibisigazwa kuva kuri 5% kugeza kuri 0.8%, bigabanya cyane imyanda y'ibikoresho;
Ikiguzi cy’umurimo cyiza: Umubare w’abakozi kuri buri murongo w’umusaruro wagabanutse uva kuri 3 ugera kuri 1 (ushinzwe gusa gukurikirana ibikoresho), ugabanya ikiguzi cy’abakozi ho 66%. Ukoresheje amasaha 24, amafaranga azigamwa n’abakozi ku mwaka arenga miliyoni imwe y’amayuan;
Kuvugurura umurongo w’umusaruro hakoreshejwe ikoranabuhanga: Bituma habaho ikoranabuhanga ryikora ryuzuye kuva ku "gutunganya inshinge - gufata ibice - gukata irembo - kugenzura - gushyira ku isahani," nta muntu ubifashijemo. Ubushobozi bw’umusaruro bugera kuri 99.9%, byujuje ibisabwa ku binyabiziga bishya bitanga ingufu;
Ubudahangarwa bw'Ibikoresho Bwiza: Ibikoresho bifite sisitemu yo kurinda IP55 n'imikorere yo kwisuzuma, kandi igipimo cyo gutsindwa kw'ibikoresho mu gihe cy'amasaha 24 ni munsi ya [ijanisha ribura]. 0.5%, bitanga umusaruro mwiza.

Agaciro k'ingenzi k'inyigo y'urutonde: Iyi nyigo yemeza neza niba robots zifite umurongo wa gatanu zikwiriye mu gukora imashini zikoresha moteri nshya zikoresha ingufu. Binyuze mu guhitamo no guhuza inzira zisanzwe, ntabwo ikemura gusa ibibazo by'uburyo gakondo bwo gukora ahubwo inagera ku kunoza gatatu mu mikorere myiza, ubwiza bw'ibicuruzwa, no kugenzura ikiguzi, itanga igisubizo cy'imikorere yikora ku buryo bunini bw'ibikoresho by'ingenzi bikoresha ingufu ku modoka nshya zikoresha ingufu.

IV. Kwirinda ibitekerezo bitari byo by'ingenzi mu guhitamo roboti zifite umurongo wa gatanu

Mu guhitamo robots zifite umurongo wa gatanu zo gushyiramo moteri nshya zikoresha ingufu, amasosiyete menshi agwa mu mutego wo "guhitamo ibipimo gusa" no "guhitamo mu buryo butari bwo ihenze cyane." Ibitekerezo bitari byo bisanzwe bitera ibikoresho kudahuza n'ibikenewe mu musaruro no gutakaza ikiguzi bishobora kwirindwa. Dore ingingo z'ingenzi zo kwirinda izi mbogamizi:

Irinde kwibanda gusa ku bipimo utitaye ku guhuza neza: Hari amasosiyete akurikirana mu buryo butari bwo ubushobozi bwo gutwara ibintu byinshi no gukora neza cyane, yirengagiza ibisabwa mu buryo bufatika ku bipimo by’ibibumbano n’ingano ya toni z’imashini zikora inshinge. Urugero, gukoresha robo iremereye ifite umurongo wa gatanu ku bibumbano bito ntibyongera gusa ishoramari mu bikoresho ahubwo binagira ingaruka ku gihe cyo kubitunganya bitewe n’uko bikunze gukoreshwa cyane.

Irinde kwirengagiza ubushobozi bwo guhuza ibikorwa: Iyo hatoranijwe roboti ifite umurongo itanu gusa ifite imikorere imwe yo gutoranya ibice, igomba guhuzwa n'ibindi bikoresho kugira ngo irangize ibikorwa nko gukata irembo no kugenzura, kunanirwa kugera ku murongo w'umusaruro kandi amaherezo bigasaba ishoramari ryinshi.

Irinde kwirengagiza serivisi nyuma yo kugurisha no gutanga ubufasha mu bya tekiniki: Gukosora no kubungabunga robots zifite umurongo wa gatanu bisaba itsinda ry’abahanga mu bya tekiniki. Mu guhitamo robots, zirikana umuyoboro mpuzamahanga w’abatanga serivisi nyuma yo kugurisha n’ubufasha mu guhugura tekiniki kugira ngo urebe ko zibungabungwa kandi zigakemura ibibazo ku gihe ndetse no mu bigo by’abakora ibicuruzwa mu mahanga.

Irinde kwirengagiza imikorere y'ibikoresho no kwaguka: Ibikoresho bishya by'imodoka zikoresha ingufu bivugururwa vuba, kandi imiterere y'aho moteri zikorera nayo irahinduka uko bikwiye. Mu guhitamo robo, hitamo imwe ifite ubushobozi bwo gukora porogaramu zikomeye no gusimbuza ibikoresho byoroshye kugira ngo ihuze n'ibyo ikeneye nyuma yo kuvugurura ibicuruzwa kandi wirinde ishoramari ry'ibikoresho bya kabiri. V. Umwanzuro Gutunganya moteri zikoresha ingufu byazamuye ibyo ikenera ku bikoresho byikora kuva ku "gukoresha ibice byoroshye" kugeza ku "gukora neza cyane, gukora neza cyane, no guhuza." Roboti za servo zifite umurongo wa gatanu, zifite ubushobozi bwo guhuza ibintu byinshi, kugenzura neza aho zikorera, n'ubushobozi bukomeye bwo guhuza inzira, byabaye igisubizo cyiza muri uru rwego. Mu gihe cyo guhitamo, amasosiyete agomba kwibanda ku bintu bitatu by'ingenzi: imiterere y'ibicuruzwa, ibyo akeneye mu gukora, n'ibipimo by'ibumba. Guhuza ibintu byihariye bigomba gukorwa uhereye ku bipimo nko gutwara imizigo, gukoresha neza aho zikorera, no guhindura imikorere. Muri icyo gihe, ingorane zo guhitamo zigomba kwirindwa, kandi abatanga serivisi bafite ubushobozi bukomeye bwa tekiniki na serivisi yuzuye nyuma yo kugurisha bagomba guhitamo.

ZHIYI, nk'umutanga ibikoresho by'umwuga mu bijyanye no gukora ibikoresho mu nganda, ifite ubumenyi bwimbitse mu bushakashatsi no mu gukora robots za servo zo gukoresha imashini zikora ibikoresho. Ishobora gutanga ibisubizo bya robots zifite umurongo wa gatanu ukurikije ibyo zikeneye mu gukora imodoka nshya zikora ibikoresho by'ingufu, itanga serivisi imwe mu gihe cyose, kuva ku guhitamo no gushushanya, gukora ibikoresho, gutanga serivisi aho zikorera kugeza ku nkunga nyuma yo kugurisha. Ibi bifasha amasosiyete atunganya ibikoresho mu nganda kurangiza kuvugurura ibikoresho byazo no guhuza n'ibyo inganda nshya zikora ibikoresho by'ingufu zikenera.

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