Igisubizo cyo kwihutisha imashini yo gushyiramo urushinge mu buryo bwikora (Five-Axis Servo Robot)

Uburyo bwo Kwinjiza Inshinge mu Imashini Ifite Ingufu Zingana na Five-Axis: Gusubizaho Uburyo bwo Gukora no Gutunganya Ibikoresho Bifite Ingufu Zingana na Five-Axis Servo Robot

Mu gihe inganda z’inganda ku isi zihinduka zigana ku mikorere y’ubwenge kandi ikora ku buryo bwikora, inzira yo gushyiramo urushinge mu ibumba ry’imashini ikoze neza irimo kuvugurura ikoranabuhanga mu buryo bugezweho. Roboti za servo zifite umurongo wa gatanu, bitewe n’uburyo bworoshye, ubuhanga bwabyo, n’imikorere yabyo, byabaye ibikoresho by’ingenzi mu gukemura ibibazo byo gukoresha inshinge mu buryo bwikora, bitanga igisubizo gihendutse kandi giteye imbere mu ikoranabuhanga ku baguzi bo ku rwego rw’isi.

1. Ububabare bwo gushyira urushinge mu ibumba n'umuti utangwa na Five-Axis Servo Robots

Uburyo gakondo bwo gushyiramo urushinge mu ibumba bumaze igihe kinini buhura n'ibintu bitatu bikomeye bibabaza: amakosa yo gukora neza aterwa no gukoresha intoki (cyane cyane mu gushyira urushinge mu mwanya wa 0.1mm), igihombo mu mikorere giterwa no kutamenya umuvuduko w'umusaruro n'umuvuduko w'umusaruro. Imashini yo Gutera Inshinge amagare, n'izamuka ry'ibiciro by'abakozi bitewe n'ibikorwa bisubirwamo kenshi. Ibi bibazo bigaragara cyane mu bikorwa by'ingenzi cyane nko gukoresha ibikoresho by'ubuvuzi, ibyuma bihuza ibikoresho by'ikoranabuhanga, n'ibice by'ikoranabuhanga. Iyi servo manipulator ifite umurongo wa gatanu yageze ku ntambwe binyuze mu kugenzura ingendo mu buryo bwinshi no mu buryo bwo gusubiza ibibazo: umurongo wayo wa gatanu uzunguruka ushobora kurangiza kuyobora neza ±360°, kandi hamwe n'ingendo ya X, Y, na Z hamwe no kwagura no gufunga neza umurongo wa W, ishobora kurangiza ibikorwa bitandukanye nko gufata, gushyira, no gushyira umubiri w'urushinge mu mwobo ugoye. Ubuziranenge bwo gushyiramo ibintu buri hagati ya ±0.02mm, bujyanye neza n'ibisabwa byo gushyiramo imiyoboro y'urushinge iri munsi ya 0.5mm.

2. Ibyiza by'ikoranabuhanga ry'ibanze: kuvugurura byuzuye kuva ku miterere y'ibikoresho kugeza kuri algorithm y'ubwenge (1) Gutera imbere kw'imikorere ya sisitemu yo gutwara servo. Hakoreshejwe moteri za servo zikoresha imbaraga nyinshi n'ibice by'umupira by'ubuhanga, umuvuduko wo gusubiza uri hejuru inshuro 3 ugereranije n'uw'ibikoresho bisanzwe bya pneumatic, kandi igihe cyo kwihutisha kigabanuka kikagera ku masegonda 0.3. Bishobora kugera ku mikoranire idafite umuvuduko n'imashini zikoresha inshinge zikora cyane (igihe cyo kuzenguruka mu masegonda 10). Mu ikizamini cy'amasaha 12 gihoraho, guhindagurika kw'ibikoresho byagenzurwaga buri gihe muri 0.01mm, byujuje ibisabwa mu gukora ibicuruzwa by'ubuvuzi.​
(2) Imikorere ihuriweho y'uburyo bwo kureba neza no kugenzura imbaraga
Ikoresheje kamera y’inganda ya megapixel 20 na algorithme yo kureba amashusho ya AI, ishobora kumenya aho umubiri w’urushinge uhagaze n’aho ushyira umwobo mu mwanya mu buryo bufatika, kandi igasubiza mu buryo bwikora amakosa yatewe no kwaguka no guhindagurika kw’ubushyuhe bw’urushinge. Imashini igenzura imbaraga ishobora kugenzura neza umuvuduko w’urushinge (ishobora guhindurwa kuva kuri 0.5-5N), ikirinda ko umubiri w’urushinge ugongana cyangwa ko ibice bya pulasitiki byacika, kandi ikagabanya igipimo cy’ubusembwa kikagera munsi ya 0.1%.
(3) Igishushanyo mbonera cya modular n'ubushobozi bwo guhindura ibintu byihuse
Ku bipimo bitandukanye by'ibicuruzwa, robot end effector ikoresha imiterere y'impinduka zihuse za magnetic, ikagabanya igihe cyo guhindura kuva ku masaha 2 asanzwe kugeza ku minota 15. Sisitemu yo kugenzura ifite imikorere yubatswemo ya seti 100 z'uburyo bwo kwibuka, kandi umukozi ashobora guhamagara porogaramu yateguwe binyuze muri ecran, bigabanya cyane kwishingikiriza ku bakozi ba tekiniki.

3. Guhindura imiterere y'ibintu byose: Kuva ku musaruro muke kugera ku musaruro mugari
Mu rwego rw'ubuvuzi, iki gisubizo cyakoreshejwe neza mu gushyiramo inshinge zo guterwamo inshinge n'ikaramu ya insuline. Igishushanyo cyayo cyo mu rwego rwa 8 cyo gufunga icyumba gisukuye cyujuje ibisabwa na sisitemu yo gucunga ubuziranenge bw'ibikoresho by'ubuvuzi ya ISO 13485. Mu rwego rw'ibikoresho by'ikoranabuhanga, itanga ubufasha buhamye bwo gushyiramo imashini zihuza 5G, hamwe n'ubushobozi bwo gukora buri munsi bw'ibice birenga 100.000. Mu rwego rw'imodoka, ituma amakuru yose akorana neza hamwe n'imashini zitunganya inshinge n'ibikoresho byo gupima kugira ngo hashyirwemo imashini zipima inshinge n'ibikoresho byo gupima inshinge z'imashini zipima inshinge.

Ku bakiriya bakora ibicuruzwa bifite ingano nini kandi bifite ingano nto, servo ifite amashami atanu Igikapu cya Robot Ihuzwa na sisitemu ya MES yo gucunga neza gahunda y’igenamigambi no kunoza imiterere y’ibipimo by’imikorere. Ku bijyanye n’ibikorwa binini, ishyigikira kugenzura ihuza ry’imashini nyinshi, bigatuma habaho imikorere ihuriweho ya robots esheshatu n’imashini eshatu zikora inshinge, yongera umusaruro ku kigero kirenga 40%.

4. Agaciro k'ingenzi kagenewe abaguzi ku isi yose

(1) Kunoza Ibiciro

Hashingiwe ku munsi w'amasaha 8 wo gukora, igikoresho kimwe gishobora gusimbura abakozi 3-4 b'abahanga. Hashingiwe ku giciro mpuzandengo cy'abakozi mu Burayi na Leta Zunze Ubumwe za Amerika, igihe cyo kwishyura ishoramari gishobora kugenzurwa mu mezi 12-18. Mu masoko ari kuzamuka, igihe cyo kugaruka gishobora kugabanywa kurushaho binyuze mu kugabanya igihombo cy'ibikoresho giterwa no kugabanya igipimo cy'ubusembwa.

(2) Guhamya ko iyubahirizwa ry'amategeko

Ibikoresho byatsinze ibyemezo byinshi mpuzamahanga nka CE, UL, na ISO 9001. Umurimo wabyo wo gukurikirana amakuru y’imikorere wujuje ibisabwa na FDA 21 CFR Igice cya 11 mu nyandiko z’ikoranabuhanga, bikuraho inzitizi ku bakiriya zo kwinjira ku masoko yo mu Burayi no muri Amerika.

(3) Inkunga yo Guhindura Ikoranabuhanga

Tanga garanti y'imyaka 3 y'imashini yuzuye na serivisi yo kuvugurura ikoranabuhanga mu buzima bwose. Dukurikije ibyo umukiriya akeneye mu gihe kizaza kuvugurura ibicuruzwa, imikorere y'ibikoresho ishobora kwaguka binyuze mu kongera porogaramu kugira ngo hirindwe ishoramari ridasanzwe.

5. Urubanza rwo gushyira mu bikorwa: Impinduramatwara mu mikorere myiza muri sosiyete mpuzamahanga ishinzwe ibikoresho by'ubuvuzi

Nyuma yo gushyiraho robot ya servo ifite umurongo wa gatanu wo gushyiramo urushinge mu ibumba, uruganda rukora ibikoresho bitanu bya mbere ku isi rwagize impinduka eshatu zikomeye mu buryo bwo gushyiramo urushinge: igihe cyo kuzenguruka cyagabanutse kuva ku masegonda 30 kuri buri rushinge kigera ku masegonda 18 kuri buri rushinge, igipimo cy'ubusembwa cyagabanutse kuva kuri 1.2% kigera kuri 0.08%, kandi umubare w'abakozi bari mu iduka wagabanutseho 60%. Umuyobozi ushinzwe umusaruro muri sosiyete muri Aziya na Pasifika yagize ati: "Uburimbane bw'ibikoresho bwarenze ibyo byari byitezwe. Nubwo abakozi bahindagurikaga mu gihe cy'icyorezo, twakomeje gukoresha ubushobozi burenga 98%.

Iyi roboti ya servo ifite umurongo wa gatanu ikoresha urushinge rwo kwihutisha ikoreshwa ry’ibikoresho bitandukanye, isobanura ibirenze kuvugurura ibikoresho gusa; ihindura uburyo bwo gukora. Binyuze mu miterere yayo ya tekiniki isobanutse neza, ifite ubwenge, kandi yoroshye, ifasha abaguzi bo ku rwego rw’isi kugera ku nyungu eshatu z’ "imikorere myiza, ireme, n’igiciro" ku isoko rihanganye cyane. Byaba ku nganda nini zishaka kwagura ubushobozi cyangwa ku nganda nto n’iziciriritse zikora umusaruro uciriritse, iki gisubizo kizaba ingenzi mu iterambere ry’ubucuruzi.