Kugereranya Imikoreshereze ya Roboti za Servo zifite umurongo wa gatatu zifite urwego rutandukanye rw'ubuziranenge

Kugereranya Imikoreshereze ya Roboti za Servo zifite umurongo wa gatatu zifite urwego rutandukanye rw'ubuziranenge

Mu rwego rwo gukoresha ikoranabuhanga mu nganda, robots za servo zifite umurongo wa gatatu, zifite imiterere yoroshye kandi zigenzura neza ingendo, zabaye ibikoresho by'ingenzi bigizwe n'amashami menshi nko mu nganda zikora ibikoresho by'ikoranabuhanga, inganda z'imodoka, n'ububiko bw'ibikoresho. Uburyo bwo gukora neza, nk'ikimenyetso cy'ingenzi kigena imbibi z'ikoreshwa ryabyo, bigira ingaruka ku buryo butaziguye ku musaruro, ubwiza bw'ibicuruzwa, n'ikiguzi cyo gukora. Iyi ngingo izatangirana n'amahame yo gusobanura urwego rw'ubuziranenge, igereranye neza itandukaniro mu buryo bugaragara mu ikoreshwa rya robots za servo zifite umurongo wa gatatu zifite urwego rw'ubuziranenge butandukanye, kandi igaragaze uburyo bwo guhitamo ingenzi, itanga icyitegererezo ku bakora mu nganda ku isi yose.

1. Amahame Ngenderwaho yo Gusobanura Ingano z'Ubuziranenge bwa Roboti za Servo zifite umurongo mugari eshatu

2. Urwego rwo hejuru rw'ubuhanga: Uburyo bwo gukora ibintu bugezweho buri munsi y'igenzura rya micron

3. Urwego rwo hagati rw'ubuziranenge: Gukoresha inganda mu buryo bwimbitse bitewe n'uburyo bwo gukoresha amafaranga mu buryo buciriritse

4. Urwego rw'Ubuziranenge: Gusobanura ibintu by'ingenzi mu buryo bw'ibanze bwo kwikora

5. Ishingiro ry'Ihitamo ry'Uburyo Bwiza: Uburyo bwo gufata ibyemezo buhuza ibikenewe n'ikiguzi

I. Amahame Ngenderwaho yo Gusobanura Ingano z'Ubuziranenge bwa Roboti za Servo zifite umurongo mugari eshatu

Mu rwego rw'inganda, ibisobanuro by'ubuhanga bya robots za servo zifite umurongo wa gatatu ahanini bishingira ku bimenyetso bibiri by'ingenzi: ukuri ko gusubiramo (guhinduka kw'umwanya w'itsinda ry'impinduka iyo roboti ikora igikorwa kimwe kenshi) n'ukuri ko gushyiramo (gutandukana hagati y'umwanya w'itsinda ry'impinduka nyayo n'uw'impinduka). Hamwe n'ibipimo by'inyongera nk'ubushobozi bwo gutwara n'umuvuduko w'ingendo, ibi bigize sisitemu yo gushyira mu byiciro y'urwego rutatu ikoreshwa mu nganda. Ni ngombwa kumenya ko amanota y'ukuri atari asanzwe kandi ashobora guhindurwa gato bitewe n'ibyo inganda zikoresha, ariko urwego rw'ibanze ruguma ruhamye:

- Ingano yo hejuru y’ubuhanga: Gusubiramo ≤ ± 0.02mm, Ubuhanga bwo gushyiramo neza ≤ ± 0.1mm. Ubusanzwe ihujwe n’ibintu byo hanze nk’ibipimo by’umurongo, ihuza neza cyane na moteri za servo na za harmonic reducers, bikwiranye n’ibintu bifite ibisabwa bikomeye byo gukoresha mikoro.

- Ingano iri hagati y’ubuziranenge: Gusubiramo hagati ya ± 0.02mm na ± 0.1mm, Ubuziranenge bwo gushyiramo ibintu neza ≤ ± 0.3mm. Ikoresha uburyo bwa kera bwa moteri za servo + planetary reducers, bigaragaza amahitamo y’inganda asanzwe ahuza ubuziranenge n’igiciro.

- Ingano isanzwe y'ubuziranenge: Gusubiramo ≥ ± 0.1mm, Ubuziranenge bw'aho uhagaze ≤ ± 0.5mm. Ikoresha cyane cyane moteri za servo zifatanye n'imikandara cyangwa disiki zihuza, hibandwa ku mikorere y'ibanze yo gucunga no gushyira aho uhagaze.

Intego nyamukuru y'iyi shami ni ukugera ku guhuza neza "ibisabwa mu buryo buboneye n'ikiguzi cyo gukora" binyuze mu miterere itandukanye ya sisitemu zo gutwara, uburyo bwo kohereza amakuru, n'ibintu byo kumva.

II. Urwego rwo hejuru rw'ubuhanga: Imiterere y'inganda zo mu rwego rwo hejuru igenzurwa na mikorometero

Agaciro k'ingenzi ka roboti za servo zifite imiterere myiza cyane zirimo kugenzura amakosa yo kugenda ku rwego rwa mikorometero, zigakurikiza ibisabwa bikomeye bya "zero-defect" mu gukora ibicuruzwa bifite agaciro kanini. Imiterere y'ikoreshwa ryazo muri rusange ifite imiterere ya "three highs": agaciro kongerewe ku bicuruzwa, uburyo bwo gukora ibintu bwinshi, n'ibisabwa byinshi ku bidukikije. Ahantu hasanzwe harimo:

1. Gukora ibikoresho bya semiconductor na microelectronics

Mu gutunganya no gupakira ibyuma bya silikoni, agaciro ka wafer imwe gashobora kugera ku bihumbi by'amayero, kandi gutunganya byamaze kurangiza hafi 90% by'intambwe zo gukora. Ikosa rito rishobora gutuma ibicuruzwa byose bikurwaho. Kuri iyi ngingo, robots za servo zifite umurongo wa gatatu zifite ubushobozi bwo gusubiramo neza ≤ ± 0.01mm zirakenewe kugira ngo zikore neza uburyo bwo gutunganya wafer, gusiga photoresist, n'izindi nzira. Urugero, robots zo mu cyumba cyo gusukura zikoreshwa na sosiyete y'Abadage SÜSS MicroTec ntizigera gusa ku buryo bwo gushyiramo neza bwa mikorometero ± 50 ahubwo zinujuje ibisabwa na ISO Class 3 kugeza ISO Class 4 cleanroom, birinda kwangirika kwa wafers bitewe n'amashanyarazi adahindagurika n'umukungugu. Izi robots zikoreshwa mu gutunganya wafer zikoreshwa mu buryo bwikora. Ukuboko kwa RoboticUbusanzwe s ikoresha imiterere ya Cartesian coordinate, ihujwe na screws za C3-grade ball na THK HSR series linear guides. Pre-tensioning ikuraho backlash yo gutumanaho, bigatuma habaho kugenda neza kandi nta vibration.

2. Guteranya neza ibikoresho by'ubuvuzi

Mu gukora ibice bito by’ubuvuzi, nko guteranya catheters zo gutanga stent y’umutima n’ibikoresho byo kubaga bitabangamira cyane, ingano y’ibice akenshi iba iri ku gipimo cya milimetero, aho icyuho cyo guhuza gisabwa kuba ≤0.02mm. Amaboko ya roboti afite umurongo wa gatatu w’ubuhanga buhanitse ashobora gukora ibikorwa byoroshye nko gusudira ubushyuhe bw’aho catheter ihurira no gushyira no gufatanya ibikoresho bito by’ubuhanga. Gusubiramo kwabyo bigenzurwa hagati ya ±0.005mm na ±0.01mm, kandi bifite imigozi yo ku kuboko idahinduka (ESD rating

3. Gupakira ibice bya elegitoroniki neza

Mu gushyiraho chip no gushyiramo PCB board ku bicuruzwa bya 3C, amaboko ya roboti afite ubuhanga bwo hejuru agomba kugera ku murongo mwiza w’amapine na pads, hamwe n’ubushobozi bwo gusubiramo bwa ± 0.01mm. Urugero, mu gupakira porosesa ya terefone igendanwa, nyuma y’uko roboti ya servo ifite umurongo wa gatatu ifashe chip ikoresheje umunwa wo gukurura, igomba kurangiza ingendo za X/Y/Z mu masegonda 0.5 kugira ngo ishyire chip ahantu habigenewe kuri substrate, aho guhindagurika kwayo kugenzurwa muri mikorometero 5. Izi roboti akenshi zikoresha sisitemu ihuriweho yo gutwara no kugenzura, zigatanga igisubizo cy’urwego rwa milisegonda ebyiri binyuze muri bisi ya EtherCAT kugira ngo zirebe ko ari nziza kandi zihamye mu gihe cyo gukora cyane.

III. Urwego rw'Ubuziranenge Buciriritse: Ikoreshwa ry'inganda rishingiye ku ikoreshwa ry'ibiciro biciriritse

Roboti za servo zifite imiterere iciriritse y’umurongo wa gatatu, zifite ibyiza by’ingenzi byo "gupima neza mu rugero + ikiguzi gigenzurwa," zitwara 70% by’inganda ku isi yose. Robot Market share. Zikoreshwa cyane mu bikorwa binini nko mu gukora imodoka, guteranya ibicuruzwa bya 3C, no gushushanya inshinge. Imikorere yazo neza ihura neza n'ibisabwa by'ingenzi byo "gukora neza cyane + ubuziranenge buhamye" muri ibi bihe.

1. Gukora Ibice by'Imodoka

Mu bikorwa byo gusudira imodoka no guteranya imbere mu modoka, robo zikoresha uburyo buciriritse (zifite ubushobozi bwo gusubiramo hagati ya ± 0.05mm na ± 0.1mm) zishobora kurangiza neza ibikorwa nko gushyiraho amapine y'inzugi no gushyiraho dashboard. Urugero, OEM yo mu rugo ikoresha robo ifite umurongo wa NC itatu ifite ubushobozi bwo gukurura toni. Umutwaro ntarengwa kuri buri kuguru urenga 800 kg, kandi ubushobozi bwo gusubiramo ni

2. Guteranya ibicuruzwa bya 3C mu ntera yo hagati

Mu bikorwa nko gusiga polishing casing ya terefone zigendanwa no gufunga mudasobwa zigendanwa, amaboko ya roboti yo hagati ashobora gusubiramo hagati ya mm ± 0.02 na ± 0.05, byujuje ibisabwa mu guteranya ibice. Urugero, ukuboko kwa roboti kwa Siweike "Lushan" series three-axis servo robotic arm ifite ubushobozi bwo gutwara ibiro 3-8 kandi ijyanye na toni 80-420. Imashini yo Gutera Inshinges. Ikora ku buryo bworoshye uburyo bwo gukuraho no gushyira imiterere ya telefoni zigendanwa. Gukoresha sisitemu ya servo ya Huichuan hamwe n'igishushanyo mbonera cyayo cyo kuyobora bigabanya ikiguzi cy'ibikoresho mu gihe bigenzura ko ari byiza. Ku bikorwa nko gufata screw, moteri ya servo ya 200W ifatanye na planetary reducer ya 1:5 ishobora kugenzura neza torque n'aho iherereye, ikarinda gukuraho cyangwa gufunga cyane bishobora kwangiza ibice.

3. Kwikora mu buryo bwikora ku inshinge

Mu nganda zikora imashini zikora imashini, ibikorwa nko gukuraho ibicuruzwa byarangiye no gushyiramo ibirango mu imashini bisaba amaboko ya roboti afite ibisabwa mu buryo bunonosoye kuva kuri ± 0.03mm kugeza kuri ± 0.1mm. Roboti za Shini USA zo mu bwoko bwa ST series three-axis servo, cyane cyane imashini imwe, zikorana n'imashini zikora imashini zikora imashini za toni 80-160, zifite igihe gito cyo gukuraho amasegonda 1.3 gusa, zigashyiraho neza mu gihe zikuraho vuba ibikoresho bifite inkuta nto. Imashini ya Siweike SW7112DS, ifite cycle y'amasegonda 3.3 idakora, ikorana n'imashini zikora imashini zikora imashini zikora imashini za toni 450 zikora imashini ...

IV. Urwego Rusanzwe Rutunganye: Gusobanura Ibintu By'ingenzi Bikorwa mu Ikoranabuhanga ry'Ibintu

Roboti zisanzwe zikoresha servo zifite umurongo wa gatatu zikora neza Kwibanda ku "gusoza ibiciro by'ibanze byo gushyiramo no kugenzura." Ubusanzwe, ubushobozi bwo gusubiramo ibintu buri hagati ya ± 0.1mm na ± 0.5mm. Bikoreshwa cyane cyane mu bihe aho bidasaba ubuhanga bwo gushyiramo ibintu neza, nko kubikoresha, kubitondekanya no kubishyiraho paleti. Bigaragaza ibikoresho "by'ibanze" byo gukoresha mu buryo bwikora mu nganda.

1. Ububiko bw'ibikoresho n'uburyo bwo kubitunganya

Mu bihe nko gutondeka ibicuruzwa mu buryo bwa vuba no kubika ibicuruzwa mu buryo bwa elegitoroniki, robots zigomba gufata, gushyira mu byiciro no gushyira hamwe amapaki. Gusubiramo hagati ya ± 0.2mm na ± 0.5mm birahagije. Izi porogaramu akenshi zikoresha robots zifite umurongo wa cylindrical coordinate three-axis hamwe n'umurongo wa θ-axis rotage wa 0°-360°. Hamwe na sisitemu yo kumenya icyerekezo, zishobora kumenya vuba ingano y'amapaki n'amakuru ya barcode, bigatuma zishyirwa neza mu bice bitandukanye. Uburyo bwo kohereza amakuru akenshi ni umukandara uhuza, utwara 1/3 cy'umupira, kandi ufite urusaku ruke, woroshye kubungabunga, kandi ukwiriye gukora amasaha 24 ahoraho.

2. Inganda zikora ibiribwa n'ibipfunyika

Mu gupakira ibiryo no gushyira ibinyobwa mu mapaki, intwaro zisanzwe za roboti zishobora gukoresha imikoreshereze y’amashashi n’amacupa mu buryo bwikora, akenshi bisaba ko habaho ubuziranenge buri hagati ya ± 0.3mm na ± 0.5mm. Ukurikije ibisabwa mu isuku mu nganda z’ibiribwa, izi ntwaro za roboti zikunze gukoresha ibikonoshwa by’icyuma kitagira umugese n’amavuta yo kwisiga kugira ngo hirindwe ibyago byo kwandura. Urugero, mu buryo bwihuse bwo gupakira amakaroni, ukuboko kwa roboti kwa servo ku buryo butatu gushobora gushyira imigati ya noodle n’udupaki tw’ibirungo mu makaroni, bifite ubushobozi bwo gutunganya amakarito arenga 2000 ku isaha, binongera cyane imikorere myiza no kugabanya ikiguzi cy’abakozi.

3. Gukoresha ibikoresho bikomeye

Mu nganda zikomeye nko gucura no gucukura, amaboko ya roboti agomba gufata ibisasu cyangwa ibikoresho byarangiye bipima ≥50Kg. Muri iki gihe, ibisabwa ku buryo butunganye bishobora koroshywa kuva kuri ± 0.1mm kugeza ± 0.3mm, hibandwa ku bushobozi bwo gutwara no kudatezuka ku miterere. Ubwo bwoko bw'amaboko ya roboti busanzwe bukoresha umubiri w'icyuma hamwe n'imodoka ifashwa na hydraulic. Ingendo za X/Y/Z zikorwa hakurikijwe agace k'akazi. Urugero, mu iduka ricukura amapine y'imodoka, roboti ya servo ifite imirongo itatu ishobora gukura amapine y'ubushyuhe bwinshi mu ibumba ricukura ikayashyira ahantu hakonjesha, hirindwa ingaruka mbi z'umutekano zishobora guterwa no gukoresha intoki.

V. Ishingiro ry'Ihitamo ry'Uburyo Bwiza: Uburyo bwo Gufata Ibyemezo Bihuza Ibikenewe n'Ikiguzi

Guhitamo urwego rw'ubuhanga bwa roboti ya servo ifite umurongo wa gatatu bikubiyemo gushaka uburinganire hagati y' "ibisabwa mu mikorere, ikiguzi cyo gukora, n'imikorere myiza." Amahame atatu y'ingenzi akurikira ashobora gufasha amasosiyete gufata ibyemezo bifatika:

1. Shyira imbere uburyo bwo gukora ibintu neza

Mbere yo guhitamo, ingano y'ubuziranenge bw'ibikorwa by'ingenzi igomba gusobanurwa neza: Ku bikorwa bito nko gupakira ibintu bya semiconductor, hagomba gutoranywa moderi ifite ubuziranenge bwo hejuru ifite ≤±0.02mm; ku guteranya ibice by'imodoka, moderi ifite ubuziranenge bwo hagati irahagije; ku bikoresho by'ibanze, ibicuruzwa bifite ubuziranenge busanzwe ni igisubizo cyiza. Urugero, gusora PCB bisaba ubuziranenge bwa ±0.01mm, mu gihe gutondekanya ibikoresho bishobora koroshywa kugeza kuri ±0.5mm. Gukurikirana ubuziranenge bwo hejuru mu buryo butari bwo bizatera ikiguzi cyo gupfusha ubusa.

2. Kunganya Umutwaro n'Uburyo bwo Guhuza Ibidukikije

Ubunyangamugayo si bwo bwonyine bugenwa; isuzuma rirambuye rishingiye ku bipimo by'umutwaro ni ngombwa. Mu bihe bikomeye, nubwo haba hari ibipimo by'ubunyangamugayo buri hagati, hakenewe icyitegererezo cy'ubunyangamugayo buri hagati gifite imiterere ikomeye cyane. Mu byumba by'isuku, robots z'isuku nziza cyane zigomba gushyirwa imbere, aho gukurikirana gusa kugabanya ikiguzi. Urugero, mu nganda z'ubuvuzi, gutondekanya imiti, mu gihe bisaba ubunyangamugayo bwa ± 0.1mm (buri mu rugero rwo hagati rw'ubunyangamugayo), bisaba imiterere idahinduka kandi idahindagurika, ishingiro ryo guhitamo ritandukanye rwose n'iry'inganda zisanzwe.

3. Kubara Ikiguzi cy'Ingengo y'Imari yose

Igiciro cyo kugura roboti ifite ubuhanga buhanitse ni inshuro 3-5 z'ikiguzi cyo kuyitunganya (nk'igenamiterere ry'umugozi wo gukata no gusimbuza umugozi wo gukata) kiri hejuru cyane. Ibigo bigomba kubara itandukaniro riri hagati y'"igabanuka ry'igipimo cy'ibisigazwa bitewe no kunoza uburyo bikoreshwa" n'"ikiguzi cy'inyongera cy'ishoramari." Iyo ikibazo cyo gupakira chips gitumye igipimo cy'ibisigazwa kigera kuri 5% bitewe no kudakora neza bihagije, ishoramari ryinyongera muri roboti ifite ubuhanga buhanitse rishobora kugaruzwa mu mezi 3; icyakora, mu bihe bisanzwe by'ubwikorezi, iki giciro ntabwo ari ngombwa na gato.

Umwanzuro

Nta busumbane cyangwa ubusembwa bugaragara hagati ya robots za servo zifite umurongo wa gatatu zifite urwego rutandukanye rw’ubuziranenge; itandukaniro riri gusa mu "gukwirakwira kwazo mu bihe bitandukanye." Kuva ku nganda za semiconductor zo ku rwego rwa micron kugeza ku gutondeka ibikoresho byo ku rwego rwa metero, guhitamo urwego rw’ubuziranenge buri gihe bishingira ku shingiro ry’"guhura n'ibisabwa mu nzira no kugenzura ibiciro bikwiye." Hamwe n'iterambere ry'ikoranabuhanga ryo gutwara no gutahura servo, robots za servo zifite umurongo wa gatatu zirimo kugera ku ntambwe ebyiri mu "ubuziranenge buhanitse" n' "igiciro gito," kandi bizatanga ubushobozi buhanitse mu bihe byinshi by'inganda mu gihe kizaza.

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