Imashini yo gushushanya ya 800T: Isanduku yo gukoresha n'umuti wo kunoza imikorere ya Robot nini zifite umurongo wa gatanu

800T Imashini yo Gutera Inshinge: Uburyo bwo gukoresha no kunoza imikorere ya Robot nini zifite umurongo wa gatanu

Mu rwego rwo gushushanya mu buryo bunini, Imashini zikora inshinge za 800T, hamwe n'imbaraga zabo nyinshi zo gufunga hamwe n'umwanya munini wo gushushanya, byabaye ibikoresho by'ingenzi mu gukora ibicuruzwa nk'ibisanduku by'ibikoresho, ibice binini bya pulasitiki by'imodoka, n'ibice by'inganda bya pulasitiki. Ariko, kunoza imikorere y'imashini nini zo gushushanya, kugenzura ikiguzi cy'abakozi, no kwemeza ko umusaruro w'ibicuruzwa ukomeza kuba ingorabahizi mu nganda. Roboti nini zifite umurongo wa gatanu, nk'ibikoresho by'ibanze byo gukora imashini zo gushushanya inshinge za 800T, zitanga igisubizo cy'ingenzi kuri izi ngingo z'ububabare bitewe n'uburyo zikora neza mu ngendo zazo, kudahindagurika mu mikorere yazo, no kwihutisha imikorere yazo yose.

I. Ibisabwa by'ingenzi ku mashini zikora inshinge za 800T zihuye na robo nini zifite umurongo wa gatanu

Imashini zikora ibikoresho bya pulasitiki bikozwe mu buryo bwa 800T zikoreshwa cyane cyane mu gukora ibikoresho biremereye, binini kandi bigoye. Uburyo bwo gukora ibikoresho busaba imbaraga zikomeye ku bushobozi bwo gutwara imizigo, uburyo bwo gukora neza, imikorere myiza, no guhuza ibikoresho byikora. Roboti zisanzwe zifite umurongo wa gatatu cyangwa imikorere y'intoki ntizishobora guhaza ibyo bikenewe mu gukora:

Ibisabwa mu gufata ibintu bikomeye: Ibikoresho byakozwe n'imashini zikora inshinge za 800T akenshi bipima hagati ya 10-50kg. Ibiherekeza ni ibi bikurikira: Robot MTugomba kugira ubushobozi bwo gufata ibintu bikomeye kandi tugakomeza kuringaniza igihe cyose tugenda twihuta cyane kugira ngo wirinde ko ibicuruzwa bicika cyangwa ngo bihinduke.

Ibisabwa mu mikorere y’ibice byinshi: Ibikorwa nko gukuraho ibice binini bya pulasitiki, gutandukanya ibinyabiziga, gushyiramo ibikoresho mu ibumba, no gushyiramo ibikoresho byarangiye bisaba guhuza ibintu mu cyerekezo kinini. Ingendo nyinshi z’imashini ya robo ifite imigozi itanu zishobora kurangiza ibikorwa byinshi mu gikorwa kimwe cyo gufata, bigatuma hatabaho gukenera intambwe nyinshi zo kubishyira mu mwanya wabyo.

Ibisabwa mu gushyira ibintu neza cyane: Ibikoresho nk'amabampari y'imodoka n'ibikoresho binini bisaba ko ibintu bishyirwa mu buryo bunoze. Robot igomba kugera ku buziranenge bwa ± 0.1mm. Gusubiramo neza cyane birinda gushwanyagurika ku bicuruzwa cyangwa kwangirika kw'ibimera mu gihe cyo gufata no gushyira ibice byabyo.

Ibisabwa mu mikorere ihoraho: Imashini ya 800T ikoze mu buryo bwo gusimbuza ifite ishoramari ryinshi kandi ikenera gukorwa amasaha 24 nta nkomyi. Ukuboko kwa robotike gukeneye kwizerwa cyane kandi bigomba kwihanganira ibidukikije bikomeye byo mu imashini ikora mu buryo bwo gusimbuza, harimo amavuta n'umukungugu, kugira ngo bigabanye igihe cyo gukora kitateganijwe.

Imashini nini ya ZHIYI ifite umurongo wa gatanu w’imashini ya servo, ishingiye ku ikoranabuhanga ryuzuye rya servo, imiterere ikomeye ya mekanike, n’igishushanyo mbonera cya modular, ihuye neza n’ibisabwa byose mu mikorere ya mashini ya 800T injection molding, bigatuma iba ibikoresho bikunzwe cyane mu gukoresha ikoranabuhanga rinini rya servo molding.

II. Ibimenyetso bisanzwe byo gukoresha Roboti nini ya ZHIYI ifite umurongo wa gatanu n'imashini ikora inshinge ya 800T

Urugero rwa 1: Gukora ibice binini bya pulasitiki by'imodoka – Gutunganya amabati n'inzugi hakoreshejwe uburyo bwikora

Ishusho y'Ikoreshwa: Uruganda rukora ibice by'imodoka rukoresha imashini ikora inshinge ya 800T kugira ngo rukore amabumpers y'imbere. Mbere, bakoreshaga uburyo bwo gukata ibice n'intoki + uburyo bwo gukata sprue, ibyo bikaba byaratumye abakozi bahenda cyane, imikorere yabo ikaba mike, kwangirika kw'ibicuruzwa kwangirika cyane, ndetse n'ingaruka zikomeye zo gukata. Ubushobozi bw'imashini imwe buri munsi bwari ibice 800 gusa, aho igipimo cy'ubusembwa bw'ibicuruzwa cya 4.2%.

Umuti: Roboti nini ya ZHIYI ifite imyanya itanu ifite umurongo wa gatanu w’amaboko abiri yakoreshejwe, hamwe n’udukoresho two gukurura ibyuma biremereye, kugira ngo ikore neza kuva ku gutoranya ibice mu buryo bunoze kugeza ku gutandukanya ibikoresho byikora, gutwara umukandara w’ibicuruzwa byarangiye, no gutondekanya ibicuruzwa bifite inenge mu buryo bwikora.

Ibisubizo by'Ikoreshwa: Igihe cyo gutoranya ibice cyagabanijwe kuva ku masegonda 5-6 n'intoki kigera ku masegonda 1.8, byongera umusaruro wa buri munsi w'imashini imwe ukagera ku bice 1200, kwiyongera kwa 50%; Yasimbuye abakoresha intoki 3, izigama amafaranga arenga 200.000 RMB mu mafaranga y'abakozi buri mwaka kuri buri mashini, kandi igabanya ikiguzi cy'umusaruro rusange ho 30%; Gusubiramo neza aho ishyirwa ryageze kuri ± 0.08mm, bikuraho burundu uduce duto n'imivurungano y'ibicuruzwa, bigabanya igipimo cy'ubusembwa kikagera munsi ya 0.3%; Ukuboko kwa roboti gufite uburyo bwo kurinda ibihumyo, birinda ibibazo byo gukandagira ibihumyo biterwa n'ibice byabuze, kandi byongera igihe cyo kubaho kw'ibihumyo ho 25%.

Icyiciro cya 2: Gukora ibikoresho binini byo mu rugo - Gutunganya ibyuma bikonjesha n'imashini yo kumesa ingoma zo hanze mu buryo bwikora

Ishusho y'uko ikoreshwa: Uruganda rukora ibikoresho byo mu rugo rukoresha imashini ikora ibyuma bya 800T kugira ngo rukore ibyuma binini bya firigo bifite ingano ya mm 1200 * 800. Gutoranya ibice n'intoki biragoye kandi bishobora kwangirika, kandi bisaba gutunganya ibikoresho bishyirwa mu byuma, ibyo bikaba bidakwiye kandi bidakora neza, bigatuma igihe cyose cyo kubitunganya kigabanuka.

Umuti: Ikoresheje ukuboko kwa roboti gukomeye kwa ZHIYI gukozwe mu buryo bwihariye, gafite ibikoresho byo gufata ibikoresho bigenzurwa neza n’imbaraga n’uburyo bwo gushyiramo ibikoresho byikora, iyi sisitemu ishyira neza ibikoresho byo gushyiramo ibikoresho mu ibumba no gukuraho ibikoresho binini bitanduye. Muri icyo gihe, ihuzwa n’ibikoresho byo kugenzura amashusho kugira ngo ikore isuzuma ry’ibanze ry’ibitagenda neza ku gicuruzwa cyarangiye.

Ibisubizo by'Ikoreshwa: Ubuziranenge bwo gushyiramo ibintu bugera kuri ± 0.1mm, bigabanya igipimo cy'ubusembwa bwo gushyiramo ibintu kuva kuri 8% kugeza kuri 0.5%, byujuje ibisabwa byose byo guteranya ibikoresho byo mu rugo; igishushanyo mbonera cyo gukuraho ibintu kidahinduka gitanga umusaruro, kigabanya imirimo y'amaboko ku kigero cya 80% mu buryo bukurikiraho; guhuza neza ukuboko kwa roboti n'imashini itera inshinge n'ibikoresho byo kugenzura amaso bikomeza gukora neza mu masegonda 35 kuri buri mashini, bigatuma habaho igenamigambi ry'umusaruro rihamye; ibikoresho bishyigikira kwibuka amakuru 100 y'ibimera, bigabanya igihe cyo guhindura ibimera kuva ku masaha 2 n'intoki kugeza ku minota 15, bihuza n'ibikenewe mu gukora ibintu bitandukanye, bito.

Urubanza rwa 3: Gukora ibice by'inganda bya pulasitiki - Gushushanya ingoma nini za shimi n'amapaleti y'ibikoresho

Ishusho y'Ikoreshwa: Isosiyete ikora ibikoresho bya pulasitiki mu nganda ikoresha imashini ikora imigozi ya 800T kugira ngo ikore ingoma za 200L, buri ngoma ipima ibiro 35. Gukoresha intoki bisaba imbaraga nyinshi kandi biragoye gushaka abakozi. Byongeye kandi, ibikoresho birangiye bisaba gutondekwa mu byiciro byinshi, ibyo bikaba bidakora neza kandi bigatuma habaho gutondekwa ku buryo bungana, bigatuma ahantu ho kubika ibintu hadakoreshwa neza.

Umuti: Hakoreshwa ukuboko kwa roboti gukomeye kwa ZHIYI gufite imigozi itanu, hamwe n'ibikoresho byihariye byo gufata ibikoresho hamwe n'uburyo bwo kuzimya amapaleti bwikora. Ibi bihuza uburyo bwo gucunga ibicuruzwa byarangiye, kumenya uburemere, gushyiramo ibice, no guhindura amapaleti mu buryo bwikora mu buryo bumwe. Ukuboko kwa roboti gufite ubushobozi bwo gutwara ibiro 50kg, byujuje ibisabwa mu gucunga ibikoresho bikomeye.

Ibisubizo by'Ikoreshwa: Bisimbura burundu gutoragura no gushyira mu mapaki, bigakemura ibibazo by'ibura ry'abakozi n'ikiguzi kinini cy'abakozi ku bigo, bigagabanya ikiguzi cy'abakozi kuri buri murongo w'umusaruro ho 70%; Gushyira mu mapaki byikora bituma habaho gushyira ibintu mu buryo bwiza, byongera ikoreshwa ry'ububiko ho 30%, kandi bigashyigikira ubwoko bwa palati bugenewe gukoreshwa kugira ngo buhuze n'ibikenewe mu buryo butandukanye mu bijyanye n'ibikoresho no gutwara; Ukuboko kwa roboti gufite uburyo bwo kurinda umutwaro mwinshi no gutanga amakuru y'ikosa mu buryo bwikora. Mu gihe cy'amasaha 24, igipimo cyo guhomba kw'ibikoresho kiri munsi ya 0.5%, kandi igipimo rusange cy'ikoreshwa ry'ibikoresho (OEE) kizamuka kigera kuri 92%; Igihe cyo kwishyura ishoramari ni amezi 10 gusa, nyuma y'aho ibikorwa birambye bigatanga inyungu ku bigo.

III. Ibyiza by'ingenzi by'ikoranabuhanga rya Roboti nini ya ZHIYI ifite umurongo wa gatanu ku mashini zikora inshinge za 800T

Nk’umutanga serivisi w’umwuga mu gutanga ibisubizo by’ikoranabuhanga mu gushushanya hakoreshejwe inshinge, ZHIYI yanogeje cyane robo yayo nini ifite umurongo wa gatanu kugira ngo ikoreshwe mu buryo bw’imashini zikora inshinge za 800T. Ibyiza byayo by’ingenzi bigaragarira mu ngingo enye z’ingenzi, ari na zo z’ingenzi ku baguzi bagurishije:

1. Igishushanyo mbonera gikomeye kandi gikomeye cyo gufata ibice binini bya pulasitiki

Ikoresheje imiterere ya aluminiyumu ikomeye cyane hamwe n'icyuma gipima umubumbe neza, umubiri w'imashini ufite imiterere ihamye n'umutwaro ntarengwa wa 50kg, ihura n'ibikenewe mu gufata ibice bitandukanye binini bya pulasitiki ku mashini zikora inshinge za 800T. Imiterere ya slide rail yuzuye igabanya urusaku n'ihindagurika mu gihe cy'ikoreshwa rikomeye, bigatuma ikora neza igihe kirekire. Ifite igipimo cyo kurinda IP54, ishobora kwihanganira ibidukikije bibi byo mu mazutu n'umukungugu.

2. Serivisi yuzuye yo gutwara, ikora neza kandi ikora neza byemejwe

Ifite moteri za servo zikora neza cyane zituruka hanze, igenzura ryuzuye rya servo ryuzuye rifite umurongo wa gatanu, hamwe n’uburyo bwo gusubiramo bwa ± 0.08mm. Umuvuduko w’urugendo urashobora guhinduka mu buryo bworoshye, kandi uruziga rwo gutoranya ibice ni rugufi nk’amasegonda 1.5. Sisitemu ya servo irazigama ingufu, igabanya ikoreshwa ry’ingufu ho 40% ugereranije n’ingufu gakondo za roboti zikoresha umwuka, ihura n’ibisabwa mu gukora ibidukikije.

3. Guhindura Uburyo Busanzwe, Bishobora Guhuzwa n'Imiterere Y'Ibikorwa byinshi

Ishyigikira guhindura imiterere y’ibikoresho byo gufatiraho ibikoresho, uburyo bwo gukora, n’imibanire ya sisitemu mu buryo bwuzuye. Ibintu bitandukanye nk’ibikombe byo gukurura ibikoresho byo mu bwoko bwa vacuum, ibikoresho byo gufatiraho ibikoresho byo mu bwoko bwa mechanical, n’ibikoresho byo gufatiraho ibikoresho bigenzurwa n’imbaraga bishobora gushyirwaho hakurikijwe imiterere y’ibicuruzwa. Uburyo bwo gutumanaho busanzwe burinzwe, butuma habaho guhuza neza n’imashini zikora ibikoresho byo gushushanya, ibikoresho byo kugenzura amaso, ibikoresho byo gutwara ibintu, ibikoresho byo gufatiraho ibikoresho byo gufatiraho ibikoresho, nibindi, kugira ngo hubakwe umurongo w’ibikorwa wikora, uhuze n’ibikenewe mu buryo butandukanye nko gutoranya ibice, gushyiramo, gukata, kugenzura no gukata ibikoresho byo gufatiraho ibikoresho.

4. Imikorere myiza kandi yihuse, igabanya ikiguzi cyo kubungabunga

Ifite uburyo bwo gushushanya porogaramu hamwe no kwigisha gukurura no guterera, nta bahanga mu bya porogaramu b’inzobere basabwa; abakozi basanzwe bashobora kurangiza gukora no gukemura ibibazo nyuma y’amahugurwa yoroshye. Ifasha kwibuka amakuru 100 y’ibihumyo, yoroshya ibikorwa byo guhindura ibihumyo kandi ikagabanya cyane igihe cyo guhindura. Ibi bikoresho bifite uburyo bwo kumenya amakosa mu buryo bwikora, gufata amajwi y’inkuba, no gusuzuma kure. Itsinda ry’abahanga ku isi nyuma yo kugurisha ritanga ubufasha amasaha 24/7 kugira ngo rirebe ko imikorere idahinduka.

IV. Ibigomba kwitabwaho mu guhitamo Roboti nini zifite umurongo wa gatanu ku mashini zikora inshinge za 800T

Ku baguzi bagurisha ibikoresho byo gushushanya mu nganda zikora inshinge, guhitamo robo ifite umurongo wa gatanu w’imashini ikora inshinge ya 800T bisaba gusuzuma neza ibyo ikeneye mu musaruro, imiterere y’ibicuruzwa, n’inyungu z’igihe kirekire kugira ngo hirindwe guhitamo mu buryo butari bwo:
Guhuza Umutwaro n'Ingufu: Menya ubushobozi bw'umutwaro wa robo ukurikije uburemere ntarengwa bw'umusaruro (harimo n'ibikoresho bya sprue), kandi umenye uburyo ukuboko gushingiye ku ntera iri kure cyane uvuye hagati mu ibumba kugeza aho ushyizwe kugira ngo umenye neza ko urwego rwose rw'akazi rukwirakwira.
Kwibanda ku buryo bunoze n'umuvuduko: Kugira ngo ukore ibice bya pulasitiki neza, shyira imbere moderi zifite ubuziranenge bwo gusubiramo muri ± 0.1mm; kugira ngo ukore ibintu byinshi, shyira imbere uburyo umuvuduko w'ingendo n'umuvuduko w'ikorwa.
Gushyira imbere imikoranire n'ubushobozi bwo kwaguka:** Hitamo robots zifite uburyo bwo gutumanaho busanzwe kandi zigashyigikira ibikoresho byinshi (guhuza/guhuza) kugira ngo byorohereze kuvugurura umurongo w'ibikorwa mu buryo bw'ubwenge no kurinda ishoramari.
Gusuzuma imbaraga z'ikirango na serivisi: Shyira imbere ibigo bifite gahunda yuzuye y'ubushakashatsi n'iterambere, umusaruro, na sisitemu ya nyuma yo kugurisha kugira ngo habeho ireme ry'ibikoresho rihamye n'ubushobozi bwo gusubiza vuba nyuma yo kugurisha ku isi kugira ngo bikemure ibibazo byo kubungabunga mu bikorwa byo mu mahanga.

ZHIYI imaze imyaka igera ku 10 ikora cyane mu bijyanye no gutunganya ibikoresho mu buryo bwikora, ifite patenti 13 z’ibikoresho, imishinga irenga 500, n’ubushobozi bwo gukora ibikoresho 2500 buri mwaka. Ibicuruzwa byayo bifite icyemezo cya ISO9001 na CE, biha ibigo mpuzamahanga byo gutunganya ibikoresho mu buryo bumwe kuva ku guhitamo ibikoresho no gushushanya ku buryo bwihariye kugeza ku gushyiraho, gukoresha, no guhugura nyuma yo kugurisha. Ni amahitamo meza yo kugura ibikoresho ku ruganda runini rwa roboti rwa 800T.

V. Incamake

Nk'igikoresho cy'ingenzi mu gukora ibikoresho binini bya pulasitiki, ingenzi mu kuvugurura ikoranabuhanga ry'imashini ikora inshinge ya 800T ni uko ikorana n'amaboko manini ya servo robotique y'abahanga afite umurongo wa gatanu. Amaboko manini ya robottique ya ZHIYI, afite ibyiza by'ingenzi byo kudahungabana, gukora neza no gukora neza, gukorana neza, no koroshya ubuhanga, yagize inyungu nyinshi mu ikoreshwa ry'imashini ikora inshinge ya 800T mu bice by'imodoka, ibikoresho binini byo mu rugo, n'inganda zikora ibikoresho bya pulasitiki, harimo kongera ubushobozi bwo gukora, kugabanya ikiguzi cyane, no kunoza umusaruro buhoro buhoro.

Ku bacuruzi bakomeye bo ku isi batunganya inshinge, guhitamo ibikoresho bikwiye byo gukora imashini ntabwo ari ugukemura ibibazo biriho gusa, ahubwo ni no gushyiraho urufatiro rw'umusaruro w'ubwenge kandi woroshye. ZHIYI ihora yibanda ku byo abakiriya bakeneye, igashyiraho ibisubizo bihendutse kandi bihindagurika cyane byo gukora imashini kugira ngo bifashe amasosiyete mpuzamahanga yo gukora imashini kugera ku musaruro mwiza, w'ubwenge, kandi urambye.

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